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IAC Assessment: UF0413
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IAC Assessment: UF0413
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IAC Center University of Florida
Assessment Year 2008
Principal Product Wheels
NAICS 331524 - Aluminum Foundries (except Die-Casting)
SIC 3365 - Aluminum Foundries
Sales $10,000,000-$50,000,000
# of Employees 128
Plant Area (Sq.Ft.) 62,000
Annual Production 453,522 Pieces
Production Hrs. Annual 8,736
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $409,526 5,696,324 kWh $0.07
TOTAL ENERGY COSTS $409,526
RECOMMENDED SAVINGS* $248,815 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $70,456
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Consumption Increase in Production Electricity Usage Natural Gas Water Consumption Increase in Production
$ kWh $ MMBtu $ Tgal $ %
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,814
Cost:
$810
$5,814 80,757 - - - - - - $5,814
80,757
kWh
-
-
MMBtu
-
-
Tgal
-
-
%
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$34,500
Cost:
$54,000
$34,500 487,000 - - - - - - $34,500
487,000
kWh
-
-
MMBtu
-
-
Tgal
-
-
%
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,206
Cost:
$16,270
$4,206 56,055 - - - - - - $4,206
56,055
kWh
-
-
MMBtu
-
-
Tgal
-
-
%
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,150
Cost:
$219
$1,150 18,257 - - - - - - $1,150
18,257
kWh
-
-
MMBtu
-
-
Tgal
-
-
%
05: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$14,800
Cost:
$1,117
$14,800 208,927 - - - - - - $14,800
208,927
kWh
-
-
MMBtu
-
-
Tgal
-
-
%
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$13,321
Cost:
$13,321
$13,321 211,444 - - - - - - $13,321
211,444
kWh
-
-
MMBtu
-
-
Tgal
-
-
%
07: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$12,742
Cost:
$20,000
- - $12,742 1,213 - - - - -
-
kWh
$12,742
1,213
MMBtu
-
-
Tgal
-
-
%
08: 2.4225 INSTALL COMMON HEADER ON COMPRESSORS Savings:
$871
Cost:
$2,000
$871 13,802 - - - - - - $871
13,802
kWh
-
-
MMBtu
-
-
Tgal
-
-
%
09: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$151,840
Cost:
$16,695
- - - - - - $151,840 - -
-
kWh
-
-
MMBtu
-
-
Tgal
$151,840
-
%
10: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$9,571
Cost:
$1,500
- - - - $9,571 - - - -
-
kWh
-
-
MMBtu
$9,571
-
Tgal
-
-
%
TOTAL RECOMMENDED Savings:
$248,815
Cost:
$125,932
$74,662 1,076,242 $12,742 1,213 $9,571 - $151,840 - $74,662
1,076,242
kWh
$12,742
1,213
MMBtu
$9,571
-
Tgal
$151,840
-
%
TOTAL IMPLEMENTED Savings:
$70,456
Cost:
$71,467
$70,456 1,020,187 - - - - - - $70,456
1,020,187
kWh
-
-
MMBtu
-
-
Tgal
-
-
%
Savings
Cost
$ kWh $ MMBtu $ Tgal $ %
Electricity Usage Natural Gas Water Consumption Increase in Production Electricity Usage Natural Gas Water Consumption Increase in Production