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IAC Assessment: UF0420
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IAC Assessment: UF0420
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IAC Center University of Florida
Assessment Year 2009
Principal Product camshaft
NAICS 336211 - Motor Vehicle Body Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 185
Plant Area (Sq.Ft.) 156,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $450,790 5,431,200 kWh $0.08
Electricity Demand $10,629 1,146 kW-months/year $9.28
Natural Gas $27,953 11,435 MMBtu $2.44
TOTAL ENERGY COSTS $489,372
RECOMMENDED SAVINGS* $179,398 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$10,674
Cost:
-
- - - - - - $10,674 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$10,674
-
$
02: 2.7228 AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM Savings:
$5,219
Cost:
$2,785
$5,219 62,883 - - - - - - $5,219
62,883
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$30,946
Cost:
$12,360
$30,946 356,580 - - - - - - $30,946
356,580
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$38,121
Cost:
$39,435
$31,378 378,050 $6,743 60 - - - - $31,378
378,050
kWh
$6,743
60
kW-months/year
-
-
MMBtu
-
-
$
05: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$5,022
Cost:
$10,000
- - - - $5,022 2,058 - - -
-
kWh
-
-
kW-months/year
$5,022
2,058
MMBtu
-
-
$
06: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$21,915
Cost:
$607
$21,915 264,034 - - - - - - $21,915
264,034
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,325
Cost:
$900
$4,325 40,424 - - - - - - $4,325
40,424
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,248
Cost:
-
$3,248 30,359 - - - - - - $3,248
30,359
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$13,954
Cost:
$3,000
$13,954 168,118 - - - - - - $13,954
168,118
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
10: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$28,013
Cost:
-
$28,013 337,500 - - - - - - $28,013
337,500
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$7,628
Cost:
$33,595
$3,827 46,108 $3,801 34 - - - - $3,827
46,108
kWh
$3,801
34
kW-months/year
-
-
MMBtu
-
-
$
12: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$10,333
Cost:
$760
$8,505 102,461 $1,828 16 - - - - $8,505
102,461
kWh
$1,828
16
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$179,398
Cost:
$103,442
$151,330 1,786,517 $12,372 110 $5,022 2,058 $10,674 - $151,330
1,786,517
kWh
$12,372
110
kW-months/year
$5,022
2,058
MMBtu
$10,674
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes