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IAC Assessment: UF0423
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IAC Assessment: UF0423
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IAC Center University of Florida
Assessment Year 2009
Principal Product thermoplastic elastomer pellets
NAICS 324110 - Petroleum Refineries
SIC 5162 - Plastics Materials & Basic Shapes
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 152,919
Annual Production 1,200,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,107,473 39,299,809 kWh $0.08
TOTAL ENERGY COSTS $3,107,473
RECOMMENDED SAVINGS* $568,738 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,422
#|Description Savings
Cost
Status Electricity Usage Solid Waste (non-haz) Solid Waste (haz) Increase in Production Electricity Usage Solid Waste (non-haz) Solid Waste (haz) Increase in Production
$ kWh $ lb $ lb $ %
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,135
Cost:
$12,571
$7,135 90,311 - - - - - - $7,135
90,311
kWh
-
-
lb
-
-
lb
-
-
%
02: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$45,100
Cost:
-
$45,100 - - - - - - - $45,100
-
kWh
-
-
lb
-
-
lb
-
-
%
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,442
Cost:
$600
$1,442 18,256 - - - - - - $1,442
18,256
kWh
-
-
lb
-
-
lb
-
-
%
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$31,606
Cost:
$38,839
$31,606 400,075 - - - - - - $31,606
400,075
kWh
-
-
lb
-
-
lb
-
-
%
05: 2.5194 REDESIGN PROCESS Savings:
$206,074
Cost:
$300,000
$206,074 2,608,532 - - - - - - $206,074
2,608,532
kWh
-
-
lb
-
-
lb
-
-
%
06: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$753
Cost:
-
$753 9,537 - - - - - - $753
9,537
kWh
-
-
lb
-
-
lb
-
-
%
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$5,505
Cost:
$2,503
$5,505 69,688 - - - - - - $5,505
69,688
kWh
-
-
lb
-
-
lb
-
-
%
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$495
Cost:
$315
$495 6,266 - - - - - - $495
6,266
kWh
-
-
lb
-
-
lb
-
-
%
09: 3.5318 RECYCLE FLUORESCENT LAMPS Savings:
$2,671
Cost:
$3,405
- - - - $2,671 - - - -
-
kWh
-
-
lb
$2,671
-
lb
-
-
%
10: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$1,109
Cost:
$283
$1,109 14,040 - - - - - - $1,109
14,040
kWh
-
-
lb
-
-
lb
-
-
%
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,767
Cost:
$1,301
$15,767 199,586 - - - - - - $15,767
199,586
kWh
-
-
lb
-
-
lb
-
-
%
12: 2.2511 INSULATE BARE EQUIPMENT Savings:
$159,410
Cost:
$5,591
$159,410 2,017,847 - - - - - - $159,410
2,017,847
kWh
-
-
lb
-
-
lb
-
-
%
13: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$7,000
Cost:
-
- - $7,000 - - - - - -
-
kWh
$7,000
-
lb
-
-
lb
-
-
%
14: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$3,460
Cost:
-
$3,460 40,124 - - - - - - $3,460
40,124
kWh
-
-
lb
-
-
lb
-
-
%
15: 3.521 General Savings:
$8,403
Cost:
$1,164
$8,403 106,363 - - - - - - $8,403
106,363
kWh
-
-
lb
-
-
lb
-
-
%
16: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,288
Cost:
$506
$4,288 54,277 - - - - - - $4,288
54,277
kWh
-
-
lb
-
-
lb
-
-
%
17: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$68,520
Cost:
$24,901
- - - - - - $68,520 - -
-
kWh
-
-
lb
-
-
lb
$68,520
-
%
TOTAL RECOMMENDED Savings:
$568,738
Cost:
$391,979
$490,547 5,634,902 $7,000 - $2,671 - $68,520 - $490,547
5,634,902
kWh
$7,000
-
lb
$2,671
-
lb
$68,520
-
%
TOTAL IMPLEMENTED Savings:
$21,422
Cost:
$1,901
$21,422 267,503 - - - - - - $21,422
267,503
kWh
-
-
lb
-
-
lb
-
-
%
Savings
Cost
$ kWh $ lb $ lb $ %
Electricity Usage Solid Waste (non-haz) Solid Waste (haz) Increase in Production Electricity Usage Solid Waste (non-haz) Solid Waste (haz) Increase in Production