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IAC Assessment: UF0425
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IAC Assessment: UF0425
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IAC Center University of Florida
Assessment Year 2009
Principal Product ceiling tiles
NAICS 321219 - Reconstituted Wood Product Manufacturing
SIC 2493 - Reconstituted Wood Products
Sales $100,000,000-$500,000,000
# of Employees 300
Plant Area (Sq.Ft.) 1,132,560
Annual Production 150,000 Thousand Feet
Production Hrs. Annual 8,760
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,564,459 34,327,218 kWh $0.07
Natural Gas $141,314 70,657 MMBtu $2.00
TOTAL ENERGY COSTS $2,705,773
RECOMMENDED SAVINGS* $252,634 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $228,223
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$9,286
Cost:
-
$9,286 124,306 - - - - - - $9,286
124,306
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,129
Cost:
$456
$2,129 28,505 - - - - - - $2,129
28,505
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$61,944
Cost:
$21,313
$61,943 829,222 $1 96 - - - - $61,943
829,222
kWh
$1
96
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$6,908
Cost:
$1,600
$6,908 92,481 - - - - - - $6,908
92,481
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$14,600
Cost:
$12,400
$14,600 - - - - - - - $14,600
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,195
Cost:
-
$1,195 13,917 - - - - - - $1,195
13,917
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4156 ESTABLISH A PREVENTATIVE MAINTENANCE PROGRAM Savings:
$41,811
Cost:
$2,400
$41,810 559,713 $1 71 - - - - $41,810
559,713
kWh
$1
71
kW-months/year
-
-
MMBtu
-
-
$
08: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$2,702
Cost:
$1,800
- - - - $2,702 1,351 - - -
-
kWh
-
-
kW-months/year
$2,702
1,351
MMBtu
-
-
$
09: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$52,516
Cost:
$31,860
- - - - $52,516 26,258 - - -
-
kWh
-
-
kW-months/year
$52,516
26,258
MMBtu
-
-
$
10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$59,018
Cost:
$139,322
$59,017 790,056 $1 100 - - - - $59,017
790,056
kWh
$1
100
kW-months/year
-
-
MMBtu
-
-
$
11: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$525
Cost:
-
- - - - - - $525 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$525
-
$
TOTAL RECOMMENDED Savings:
$252,634
Cost:
$211,151
$196,888 2,438,200 $3 267 $55,218 27,609 $525 - $196,888
2,438,200
kWh
$3
267
kW-months/year
$55,218
27,609
MMBtu
$525
-
$
TOTAL IMPLEMENTED Savings:
$228,223
Cost:
$198,751
$173,002 2,313,894 $3 267 $55,218 27,609 - - $173,002
2,313,894
kWh
$3
267
kW-months/year
$55,218
27,609
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost