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IAC Assessment: UF0512
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IAC Assessment: UF0512
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IAC Center University of Florida
Assessment Year 2017
Principal Product Iso-E, Geraniol, Pine Oil
NAICS 325199 - All Other Basic Organic Chemical Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $50,000,000-$100,000,000
# of Employees 89
Plant Area (Sq.Ft.) 1,100,000
Annual Production 22,274 Tons
Production Hrs. Annual 8,736
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,161,881 21,324,017 kWh $0.05
Electricity Demand $237,928 34,810 kW-months/year $6.84
Electricity Fees $179,996 - $ -
Natural Gas $2,228,418 456,062 MMBtu $4.89
TOTAL ENERGY COSTS $4,511,488
RECOMMENDED SAVINGS* $953,722 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $527,397
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Administrative Changes By-product Production Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Administrative Changes By-product Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
01: 2.3416 USE COMBINED CYCLE GAS TURBINE GENERATOR SETS WITH WASTE HEAT BOILERS CONNECTED TO TURBINE EXHAUST Savings:
$401,159
Cost:
$2,500,000
$1,182,600 21,900,000 - - $(-474,841) (-97,105) - - - - $(-306,600) - - - $1,182,600
21,900,000
kWh
-
-
kW-months/year
$(-474,841)
(-97,105)
MMBtu
-
-
Tgal
-
-
$
$(-306,600)
-
$
-
-
$
02: 2.2522 ISOLATE HOT OR COLD EQUIPMENT Savings:
$124,880
Cost:
$17,000
$124,880 2,312,640 - - - - - - - - - - - - $124,880
2,312,640
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$38,189
Cost:
$13,000
$38,189 707,200 - - - - - - - - - - - - $38,189
707,200
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$23,030
Cost:
$40,000
$23,030 426,480 - - - - - - - - - - - - $23,030
426,480
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
05: 2.2112 USE CORRECT SIZE STEAM TRAPS Savings:
$27,893
Cost:
$340
- - - - $27,893 5,704 - - - - - - - - -
-
kWh
-
-
kW-months/year
$27,893
5,704
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
06: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$10,845
Cost:
$2,750
$10,845 200,809 - - - - - - - - - - - - $10,845
200,809
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
07: 2.2623 MINIMIZE CONDENSER COOLING WATER TEMPERATURE Savings:
$26,348
Cost:
$725
$26,348 487,582 - - - - - - - - - - - - $26,348
487,582
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
08: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$9,636
Cost:
$6,225
$4,324 80,066 $749 110 - - - - $4,563 - - - - - $4,324
80,066
kWh
$749
110
kW-months/year
-
-
MMBtu
-
-
Tgal
$4,563
-
$
-
-
$
-
-
$
09: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$4,891
Cost:
-
- - - - $3,068 630 $1,823 480 - - - - - - -
-
kWh
-
-
kW-months/year
$3,068
630
MMBtu
$1,823
480
Tgal
-
-
$
-
-
$
-
-
$
10: 2.4225 INSTALL COMMON HEADER ON COMPRESSORS Savings:
$3,951
Cost:
$11,185
$3,951 73,164 - - - - - - - - - - - - $3,951
73,164
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
11: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER Savings:
$2,136
Cost:
$1,562
$2,136 39,560 - - - - - - - - - - - - $2,136
39,560
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
12: 3.3128 UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS Savings:
$280,764
Cost:
$300,000
- - - - - - - - - - - - $280,764 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
$280,764
-
$
TOTAL RECOMMENDED Savings:
$953,722
Cost:
$2,892,787
$1,416,303 26,227,501 $749 110 $(-443,880) (-90,771) $1,823 480 $4,563 - $(-306,600) - $280,764 - $1,416,303
26,227,501
kWh
$749
110
kW-months/year
$(-443,880)
(-90,771)
MMBtu
$1,823
480
Tgal
$4,563
-
$
$(-306,600)
-
$
$280,764
-
$
TOTAL IMPLEMENTED Savings:
$527,397
Cost:
$351,225
$208,537 3,861,461 $749 110 $30,961 6,334 $1,823 480 $4,563 - - - $280,764 - $208,537
3,861,461
kWh
$749
110
kW-months/year
$30,961
6,334
MMBtu
$1,823
480
Tgal
$4,563
-
$
-
-
$
$280,764
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Administrative Changes By-product Production Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Administrative Changes By-product Production