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IAC Assessment: UF0525
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IAC Assessment: UF0525
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IAC Center University of Florida
Assessment Year 2019
Principal Product Glues, Adhesives, Rubber and Plastics
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 66,780
Annual Production 20,942,000 Pounds
Production Hrs. Annual 8,400
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $345,853 5,574,000 kWh $0.06
Electricity Demand $106,922 20,616 kW-months/year $5.19
Electricity Fees $84,342 - $ -
Natural Gas $170,560 46,634 MMBtu $3.66
TOTAL ENERGY COSTS $723,909
RECOMMENDED SAVINGS* $118,943 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,366
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes
$ kWh $ kW-months/year $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$13,580
Cost:
$31,585
$9,824 158,450 $3,756 724 - - $9,824
158,450
kWh
$3,756
724
kW-months/year
-
-
$
02: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$13,500
Cost:
$33,800
- - - - $13,500 - -
-
kWh
-
-
kW-months/year
$13,500
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,245
Cost:
$18,331
$11,738 189,328 $1,507 291 - - $11,738
189,328
kWh
$1,507
291
kW-months/year
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,084
Cost:
$4,798
$2,084 33,618 - - - - $2,084
33,618
kWh
-
-
kW-months/year
-
-
$
05: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$3,145
Cost:
$3,960
$3,145 50,728 - - - - $3,145
50,728
kWh
-
-
kW-months/year
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,312
Cost:
$464
$2,312 37,287 - - - - $2,312
37,287
kWh
-
-
kW-months/year
-
-
$
07: 2.2522 ISOLATE HOT OR COLD EQUIPMENT Savings:
$1,061
Cost:
$2,108
$1,061 17,110 - - - - $1,061
17,110
kWh
-
-
kW-months/year
-
-
$
08: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$35,380
Cost:
$15,216
- - - - $35,380 - -
-
kWh
-
-
kW-months/year
$35,380
-
$
09: 4.112 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$34,636
Cost:
$10,000
- - - - $34,636 - -
-
kWh
-
-
kW-months/year
$34,636
-
$
TOTAL RECOMMENDED Savings:
$118,943
Cost:
$120,262
$30,164 486,521 $5,263 1,015 $83,516 - $30,164
486,521
kWh
$5,263
1,015
kW-months/year
$83,516
-
$
TOTAL IMPLEMENTED Savings:
$34,366
Cost:
$59,138
$29,103 469,411 $5,263 1,015 - - $29,103
469,411
kWh
$5,263
1,015
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes