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IAC Assessment: UF0561
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IAC Assessment: UF0561
IAC Center University of Florida
Assessment Year 2020
Principal Product Sheet Metal Work – HVAC Vents
NAICS 332322 - Sheet Metal Work Manufacturing
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 194,800
Annual Production 759,242 Units
Production Hrs. Annual 2,314
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $126,812 2,152,800 kWh $0.06
Electricity Demand $50,643 8,885 kW-months/year $5.70
Electricity Fees $40,441 - $ -
Natural Gas $132,221 10,816 MMBtu $12.22
TOTAL ENERGY COSTS $350,415
RECOMMENDED SAVINGS* $201,946 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $201,946
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$136,163
Cost:
$259,600
$(-1,025) (-17,373) - - - - - - - - $137,188 - $(-1,025)
(-17,373)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$137,188
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$15,219
Cost:
$20,000
- - - - $15,219 1,245 - - - - - - -
-
kWh
-
-
kW-months/year
$15,219
1,245
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,460
Cost:
$31,240
$8,967 151,984 $4,493 788 - - - - - - - - $8,967
151,984
kWh
$4,493
788
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$11,358
Cost:
$2,343
$7,760 131,522 $3,598 631 - - - - - - - - $7,760
131,522
kWh
$3,598
631
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$7,808
Cost:
$1,360
- - - - $7,808 639 - - - - - - -
-
kWh
-
-
kW-months/year
$7,808
639
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$7,062
Cost:
$4,098
$7,062 119,700 - - - - - - - - - - $7,062
119,700
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4227 USE COMPRESSOR AIR FILTERS Savings:
$2,064
Cost:
$5,898
$2,064 34,975 - - - - - - - - - - $2,064
34,975
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$2,057
Cost:
$930
$2,057 34,865 - - - - - - - - - - $2,057
34,865
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,043
Cost:
-
$2,043 34,619 - - - - - - - - - - $2,043
34,619
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,816
Cost:
$421
$1,816 30,773 - - - - - - - - - - $1,816
30,773
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
11: 2.4112 INSTALL SOFT-START TO ELIMINATE NUISANCE TRIPS Savings:
$1,418
Cost:
$5,192
$1,418 24,041 - - - - - - - - - - $1,418
24,041
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
12: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$854
Cost:
$800
$854 14,472 - - - - - - - - - - $854
14,472
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
13: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$624
Cost:
-
$425 7,212 - - - - $90 - $109 - - - $425
7,212
kWh
-
-
kW-months/year
-
-
MMBtu
$90
-
$
$109
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$201,946
Cost:
$331,882
$33,441 566,790 $8,091 1,419 $23,027 1,884 $90 - $109 - $137,188 - $33,441
566,790
kWh
$8,091
1,419
kW-months/year
$23,027
1,884
MMBtu
$90
-
$
$109
-
$
$137,188
-
$
TOTAL IMPLEMENTED Savings:
$201,946
Cost:
$331,882
$33,441 566,790 $8,091 1,419 $23,027 1,884 $90 - $109 - $137,188 - $33,441
566,790
kWh
$8,091
1,419
kW-months/year
$23,027
1,884
MMBtu
$90
-
$
$109
-
$
$137,188
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product