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IAC Assessment: UF0596
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IAC Assessment: UF0596
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IAC Center University of Florida
Assessment Year 2023
Principal Product Aluminum Extruded Products
NAICS 331318 - Other Aluminum Rolling, Drawing, and Extruding
SIC 3354 - Aluminum Extruded Products
Sales $100,000,000-$500,000,000
# of Employees 400
Plant Area (Sq.Ft.) 1,508,293
Annual Production 53,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,074,944 26,250,000 kWh $0.08
Electricity Demand $1 51,301 kW-months/year $0.00
Electricity Fees $71,982 - $ -
Natural Gas $2,663,210 870,170 MMBtu $3.06
TOTAL ENERGY COSTS $4,873,264
RECOMMENDED SAVINGS* $2,571,192 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,024,753
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Administrative Changes Electricity Usage Natural Gas Personnel Changes Administrative Changes
$ kWh $ MMBtu $ $ $ $
01: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$1,546,439
Cost:
$3,990,000
$2,014,500 25,500,000 $(-456,558) (-149,153) - - $(-11,503) - $2,014,500
25,500,000
kWh
$(-456,558)
(-149,153)
MMBtu
-
-
$
$(-11,503)
-
$
02: 2.8117 INSTALL SUB-METERING EQUIPMENT Savings:
$266,539
Cost:
$15,232
- - $266,539 87,017 - - - - -
-
kWh
$266,539
87,017
MMBtu
-
-
$
-
-
$
03: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$232,670
Cost:
$300,000
- - $232,670 76,011 - - - - -
-
kWh
$232,670
76,011
MMBtu
-
-
$
-
-
$
04: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$213,087
Cost:
-
- - $213,087 69,614 - - - - -
-
kWh
$213,087
69,614
MMBtu
-
-
$
-
-
$
05: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$145,162
Cost:
$141,225
$145,162 1,837,500 - - - - - - $145,162
1,837,500
kWh
-
-
MMBtu
-
-
$
-
-
$
06: 2.4112 INSTALL SOFT-START TO ELIMINATE NUISANCE TRIPS Savings:
$50,904
Cost:
$49,563
$50,904 644,356 - - - - - - $50,904
644,356
kWh
-
-
MMBtu
-
-
$
-
-
$
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$47,000
Cost:
$171,903
$47,000 594,934 - - - - - - $47,000
594,934
kWh
-
-
MMBtu
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$27,499
Cost:
$1,399
$27,499 348,084 - - - - - - $27,499
348,084
kWh
-
-
MMBtu
-
-
$
-
-
$
09: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$12,289
Cost:
$25,440
$12,289 155,554 - - - - - - $12,289
155,554
kWh
-
-
MMBtu
-
-
$
-
-
$
10: 4.424 IMPROVE SPACE COMFORT CONDITIONING Savings:
$26,447
Cost:
$4,768
$(-7,187) (-90,979) - - $33,634 - - - $(-7,187)
(-90,979)
kWh
-
-
MMBtu
$33,634
-
$
-
-
$
11: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$3,156
Cost:
$2,352
- - - - - - $3,156 - -
-
kWh
-
-
MMBtu
-
-
$
$3,156
-
$
TOTAL RECOMMENDED Savings:
$2,571,192
Cost:
$4,701,882
$2,290,167 28,989,449 $255,738 83,489 $33,634 - $(-8,347) - $2,290,167
28,989,449
kWh
$255,738
83,489
MMBtu
$33,634
-
$
$(-8,347)
-
$
TOTAL IMPLEMENTED Savings:
$1,024,753
Cost:
$711,882
$275,667 3,489,449 $712,296 232,642 $33,634 - $3,156 - $275,667
3,489,449
kWh
$712,296
232,642
MMBtu
$33,634
-
$
$3,156
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $
Electricity Usage Natural Gas Personnel Changes Administrative Changes Electricity Usage Natural Gas Personnel Changes Administrative Changes