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IAC Assessment: UF0602
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IAC Assessment: UF0602
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IAC Center University of Florida
Assessment Year 2023
Principal Product Rigid Plastics
NAICS 326299 - All Other Rubber Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 125
Plant Area (Sq.Ft.) 1,742,400
Annual Production 3,327,365,000 Units
Production Hrs. Annual 8,760
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $6,852,703 82,079,319 kWh $0.08
Electricity Demand $1,640,484 293,547 kW-months/year $5.59
Electricity Fees $645,895 - $ -
Natural Gas $86,953 15,370 MMBtu $5.66
TOTAL ENERGY COSTS $9,250,483
RECOMMENDED SAVINGS* $2,632,698 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,594,192
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$848,231
Cost:
$3,118,500
$1,777,703 21,418,105 $178,034 31,860 $(-937,506) (-165,725) - - $(-170,000) - - - $1,777,703
21,418,105
kWh
$178,034
31,860
kW-months/year
$(-937,506)
(-165,725)
MMBtu
-
-
$
$(-170,000)
-
$
-
-
$
02: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$389,519
Cost:
$50,482
$389,519 4,693,000 - - - - - - - - - - $389,519
4,693,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$339,285
Cost:
$786,250
$301,767 3,635,750 $37,518 6,714 - - - - - - - - $301,767
3,635,750
kWh
$37,518
6,714
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$268,820
Cost:
$137,250
$239,101 2,880,735 $29,719 5,318 - - - - - - - - $239,101
2,880,735
kWh
$29,719
5,318
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.3113 MAKE ICE DURING OFF PEAK HOURS FOR COOLING Savings:
$117,532
Cost:
$250,000
- - - - - - - - $117,532 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$117,532
-
$
-
-
$
06: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$72,743
Cost:
$322,608
$51,285 617,892 $21,458 3,840 - - - - - - - - $51,285
617,892
kWh
$21,458
3,840
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$26,608
Cost:
-
$21,960 264,574 - - - - $2,363 - - - $2,285 - $21,960
264,574
kWh
-
-
kW-months/year
-
-
MMBtu
$2,363
-
$
-
-
$
$2,285
-
$
08: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$13,084
Cost:
$4,788
$11,951 143,988 $1,133 203 - - - - - - - - $11,951
143,988
kWh
$1,133
203
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 4.661 LEVEL ZERO – INSTALL CONTROL SYSTEMS FOR EXISTING EQUIPMENT Savings:
$341,860
Cost:
$20,000
$341,860 4,103,966 - - - - - - - - - - $341,860
4,103,966
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
10: 4.662 LEVEL ONE – ADD COMMUNICATION USING IIOT DEVICES TO EXISTING CONTROL SYSTEM TO MODIFY OPERATIONS Savings:
$215,016
Cost:
-
- - - - - - - - $215,016 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$215,016
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$2,632,698
Cost:
$4,689,878
$3,135,146 37,758,010 $267,862 47,935 $(-937,506) (-165,725) $2,363 - $162,548 - $2,285 - $3,135,146
37,758,010
kWh
$267,862
47,935
kW-months/year
$(-937,506)
(-165,725)
MMBtu
$2,363
-
$
$162,548
-
$
$2,285
-
$
TOTAL IMPLEMENTED Savings:
$1,594,192
Cost:
$998,770
$1,306,158 15,722,013 $68,370 12,235 - - $2,363 - $215,016 - $2,285 - $1,306,158
15,722,013
kWh
$68,370
12,235
kW-months/year
-
-
MMBtu
$2,363
-
$
$215,016
-
$
$2,285
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost