IAC logo
IAC Assessment: UK1212
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UK1212
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Kentucky
Assessment Year 2012
Principal Product Automotive Products
NAICS 332119 - Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3465 - Automotive Stampings
Sales $10,000,000-$50,000,000
# of Employees 114
Plant Area (Sq.Ft.) 80,000
Annual Production 28,400,000 Pieces
Production Hrs. Annual 6,000
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $130,577 3,387,208 kWh $0.04
Electricity Demand $99,183 8,336 kW-months/year $11.90
Electricity Fees $41,586 - $ -
Natural Gas $6,633 833 MMBtu $7.96
TOTAL ENERGY COSTS $277,979
RECOMMENDED SAVINGS* $77,654 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,472
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$15,105
Cost:
$14,500
$8,524 221,115 $6,581 553 - - - - - - $8,524
221,115
kWh
$6,581
553
kW-months/year
-
-
$
-
-
$
-
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$14,492
Cost:
$15,000
$7,816 202,748 $6,676 561 - - - - - - $7,816
202,748
kWh
$6,676
561
kW-months/year
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,414
Cost:
$26,320
$7,059 183,120 $4,355 366 - - - - - - $7,059
183,120
kWh
$4,355
366
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,314
Cost:
$2,240
$2,791 72,395 $2,523 212 - - - - - - $2,791
72,395
kWh
$2,523
212
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.6124 ESTABLISH EQUIPMENT MAINTENANCE SCHEDULE Savings:
$4,209
Cost:
$3,430
$2,495 64,720 $1,714 144 - - - - - - $2,495
64,720
kWh
$1,714
144
kW-months/year
-
-
$
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,607
Cost:
$400
$917 23,777 $690 58 - - - - - - $917
23,777
kWh
$690
58
kW-months/year
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,205
Cost:
$4,270
$455 11,815 $750 63 - - - - - - $455
11,815
kWh
$750
63
kW-months/year
-
-
$
-
-
$
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$609
Cost:
$990
$316 8,199 $293 25 - - - - - - $316
8,199
kWh
$293
25
kW-months/year
-
-
$
-
-
$
-
-
$
09: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$17,314
Cost:
-
- - - - - - $17,314 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$17,314
-
$
-
-
$
10: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,850
Cost:
$7,500
- - - - $4,850 - - - - - -
-
kWh
-
-
kW-months/year
$4,850
-
$
-
-
$
-
-
$
11: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$1,535
Cost:
-
- - - - - - - - $1,535 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$1,535
-
$
TOTAL RECOMMENDED Savings:
$77,654
Cost:
$74,650
$30,373 787,889 $23,582 1,982 $4,850 - $17,314 - $1,535 - $30,373
787,889
kWh
$23,582
1,982
kW-months/year
$4,850
-
$
$17,314
-
$
$1,535
-
$
TOTAL IMPLEMENTED Savings:
$22,472
Cost:
$31,990
$12,345 320,235 $8,592 722 - - - - $1,535 - $12,345
320,235
kWh
$8,592
722
kW-months/year
-
-
$
-
-
$
$1,535
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Administrative Changes One-time Revenue or Avoided Cost