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IAC Assessment: UK1401
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IAC Assessment: UK1401
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IAC Center University of Kentucky
Assessment Year 2014
Principal Product Winches, couplers, and jacks
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3469 - Metal Stampings, Nec
Sales $5,000,000-$10,000,000
# of Employees 48
Plant Area (Sq.Ft.) 120,000
Annual Production 1,273,053 Pieces
Production Hrs. Annual 2,080
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $36,035 836,540 kWh $0.04
Electricity Demand $40,227 3,086 kW-months/year $13.03
Electricity Fees $13,763 - $ -
Natural Gas $20,667 3,085 MMBtu $6.70
TOTAL ENERGY COSTS $110,692
RECOMMENDED SAVINGS* $35,992 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Raw Material
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$13,717
Cost:
$15,000
$8,095 188,247 $5,622 432 - - - - - - $8,095
188,247
kWh
$5,622
432
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,150
Cost:
$2,500
- - - - - - $4,150 620 - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,150
620
MMBtu
-
-
$
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$1,910
Cost:
$4,165
- - - - - - $1,910 285 - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,910
285
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,825
Cost:
$1,500
$1,666 38,742 $1,159 89 - - - - - - $1,666
38,742
kWh
$1,159
89
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.6124 ESTABLISH EQUIPMENT MAINTENANCE SCHEDULE Savings:
$3,001
Cost:
$2,080
$1,766 41,077 $1,235 95 - - - - - - $1,766
41,077
kWh
$1,235
95
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$2,590
Cost:
$7,550
- - - - - - $2,590 387 - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,590
387
MMBtu
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,274
Cost:
$860
$1,336 31,068 $938 72 - - - - - - $1,336
31,068
kWh
$938
72
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,337
Cost:
$2,135
- - - - $1,337 - - - - - -
-
kWh
-
-
kW-months/year
$1,337
-
$
-
-
MMBtu
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$689
Cost:
$840
$689 16,025 - - - - - - - - $689
16,025
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,297
Cost:
-
$765 17,800 $532 41 - - - - - - $765
17,800
kWh
$532
41
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,087
Cost:
$700
$650 15,116 $437 34 - - - - - - $650
15,116
kWh
$437
34
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
12: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$666
Cost:
$86
$471 10,950 $195 15 - - - - - - $471
10,950
kWh
$195
15
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
13: 2.7134 USE PHOTOCELL CONTROLS Savings:
$249
Cost:
$222
$136 3,154 $113 9 - - - - - - $136
3,154
kWh
$113
9
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$53
Cost:
$65
$19 461 $31 2 - - - - $3 - $19
461
kWh
$31
2
kW-months/year
-
-
$
-
-
MMBtu
$3
-
$
15: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$68
Cost:
-
$7 153 - - - - $61 9 - - $7
153
kWh
-
-
kW-months/year
-
-
$
$61
9
MMBtu
-
-
$
16: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$79
Cost:
-
$79 1,847 - - - - - - - - $79
1,847
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$35,992
Cost:
$37,703
$15,679 364,640 $10,262 788 $1,337 - $8,711 1,301 $3 - $15,679
364,640
kWh
$10,262
788
kW-months/year
$1,337
-
$
$8,711
1,301
MMBtu
$3
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Raw Material