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IAC Assessment: UK1406
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IAC Assessment: UK1406
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IAC Center University of Kentucky
Assessment Year 2014
Principal Product Pastries
NAICS 311821 - Cookie and Cracker Manufacturing
SIC 2051 - Bread, Cake, And Related Products
Sales $100,000,000-$500,000,000
# of Employees 350
Plant Area (Sq.Ft.) 300,000
Annual Production 150,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $669,829 16,950,983 kWh $0.04
Electricity Demand $292,679 33,082 kW-months/year $8.85
Electricity Fees $126,305 - $ -
Natural Gas $709,899 88,479 MMBtu $8.02
TOTAL ENERGY COSTS $1,798,712
RECOMMENDED SAVINGS* $163,055 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $155,509
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$84,218
Cost:
$192,800
- - - - - - $84,218 10,501 - - -
-
kWh
-
-
kW-months/year
-
-
$
$84,218
10,501
MMBtu
-
-
$
02: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$20,868
Cost:
$60,000
- - - - - - $20,868 2,602 - - -
-
kWh
-
-
kW-months/year
-
-
$
$20,868
2,602
MMBtu
-
-
$
03: 2.1224 REPLACE BOILER Savings:
$18,647
Cost:
$49,610
- - - - - - $18,647 2,325 - - -
-
kWh
-
-
kW-months/year
-
-
$
$18,647
2,325
MMBtu
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$930
Cost:
$1,845
- - - - - - $930 116 - - -
-
kWh
-
-
kW-months/year
-
-
$
$930
116
MMBtu
-
-
$
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$13,621
Cost:
$15,000
$13,621 340,514 - - - - - - - - $13,621
340,514
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$7,546
Cost:
$34,475
- - - - $7,546 - - - - - -
-
kWh
-
-
kW-months/year
$7,546
-
$
-
-
MMBtu
-
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,190
Cost:
-
$1,680 42,000 $510 58 - - - - - - $1,680
42,000
kWh
$510
58
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$1,572
Cost:
$620
$1,572 39,290 - - - - - - - - $1,572
39,290
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$2,736
Cost:
$2,479
- - - - - - - - $2,736 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$2,736
-
$
10: 2.7228 AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM Savings:
$612
Cost:
$2,154
$612 15,312 - - - - - - - - $612
15,312
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$100
Cost:
$90
$100 2,500 - - - - - - - - $100
2,500
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,015
Cost:
$700
$10,015 250,376 - - - - - - - - $10,015
250,376
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$163,055
Cost:
$359,773
$27,600 689,992 $510 58 $7,546 - $124,663 15,544 $2,736 - $27,600
689,992
kWh
$510
58
kW-months/year
$7,546
-
$
$124,663
15,544
MMBtu
$2,736
-
$
TOTAL IMPLEMENTED Savings:
$155,509
Cost:
$325,298
$27,600 689,992 $510 58 - - $124,663 15,544 $2,736 - $27,600
689,992
kWh
$510
58
kW-months/year
-
-
$
$124,663
15,544
MMBtu
$2,736
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes