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IAC Assessment: UK1409
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IAC Assessment: UK1409
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IAC Center University of Kentucky
Assessment Year 2014
Principal Product Metal Stampings
NAICS 334220 - Radio and Television Broadcasting and Wireless Communications Equipment Manufacturing
SIC 3663 - Radio & Tv Communications Equipment
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 233,000
Annual Production 13,609,047 Pieces
Production Hrs. Annual 6,240
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $152,750 4,342,848 kWh $0.04
Electricity Demand $115,612 8,575 kW-months/year $13.48
Electricity Fees $62,368 - $ -
Natural Gas $279,434 31,540 MMBtu $8.86
TOTAL ENERGY COSTS $610,164
RECOMMENDED SAVINGS* $152,614 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$27,758
Cost:
$15,880
- - - - - - $27,758 3,133 - - -
-
kWh
-
-
kW-months/year
-
-
$
$27,758
3,133
MMBtu
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$13,858
Cost:
$7,731
- - - - $13,858 - - - - - -
-
kWh
-
-
kW-months/year
$13,858
-
$
-
-
MMBtu
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,135
Cost:
$456
$3,135 89,560 - - - - - - - - $3,135
89,560
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,815
Cost:
$2,358
$11,815 337,584 - - - - - - - - $11,815
337,584
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.8112 COMBINE UTILITY METERS Savings:
$2,250
Cost:
$831
- - - - - - - - $2,250 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$2,250
-
$
06: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$9,197
Cost:
-
- - - - - - - - $9,197 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$9,197
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,648
Cost:
$16,700
$2,356 67,300 $2,292 170 - - - - - - $2,356
67,300
kWh
$2,292
170
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$33,225
Cost:
$3,000
- - - - - - $33,225 3,750 - - -
-
kWh
-
-
kW-months/year
-
-
$
$33,225
3,750
MMBtu
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$10,898
Cost:
$18,400
- - - - - - $10,898 1,230 - - -
-
kWh
-
-
kW-months/year
-
-
$
$10,898
1,230
MMBtu
-
-
$
10: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$8,187
Cost:
$2,400
- - - - - - $8,187 924 - - -
-
kWh
-
-
kW-months/year
-
-
$
$8,187
924
MMBtu
-
-
$
11: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$27,643
Cost:
$9,000
- - - - - - $27,643 3,120 - - -
-
kWh
-
-
kW-months/year
-
-
$
$27,643
3,120
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$152,614
Cost:
$76,756
$17,306 494,444 $2,292 170 $13,858 - $107,711 12,157 $11,447 - $17,306
494,444
kWh
$2,292
170
kW-months/year
$13,858
-
$
$107,711
12,157
MMBtu
$11,447
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes