IAC logo
IAC Assessment: UK1502
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UK1502
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Kentucky
Assessment Year 2015
Principal Product Bread Products
NAICS 311812 - Commercial Bakeries
SIC 2051 - Bread, Cake, And Related Products
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 80,000
Annual Production 56,502,000 Pounds
Production Hrs. Annual 7,500
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $200,907 5,541,120 kWh $0.04
Electricity Demand $141,432 10,011 kW-months/year $14.13
Electricity Fees $63,007 - $ -
Natural Gas $304,031 47,385 MMBtu $6.42
TOTAL ENERGY COSTS $709,377
RECOMMENDED SAVINGS* $113,827 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $48,906
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$20,269
Cost:
-
- - - - $20,269 - - - -
-
kWh
-
-
kW-months/year
$20,269
-
$
-
-
MMBtu
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,362
Cost:
$4,760
- - - - $4,362 - - - -
-
kWh
-
-
kW-months/year
$4,362
-
$
-
-
MMBtu
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$4,203
Cost:
$12,500
$2,762 76,730 $1,441 102 - - - - $2,762
76,730
kWh
$1,441
102
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$4,721
Cost:
$1,000
$2,644 73,440 $2,077 147 - - - - $2,644
73,440
kWh
$2,077
147
kW-months/year
-
-
$
-
-
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,868
Cost:
-
$1,868 51,900 - - - - - - $1,868
51,900
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,281
Cost:
$1,900
$1,992 55,350 $1,289 91 - - - - $1,992
55,350
kWh
$1,289
91
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4325 UPGRADE CONVEYORS Savings:
$977
Cost:
$480
$604 16,785 $373 26 - - - - $604
16,785
kWh
$373
26
kW-months/year
-
-
$
-
-
MMBtu
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$9,284
Cost:
$2,000
$2,643 73,427 $6,641 470 - - - - $2,643
73,427
kWh
$6,641
470
kW-months/year
-
-
$
-
-
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,699
Cost:
$10,183
$4,633 128,684 $3,066 217 - - - - $4,633
128,684
kWh
$3,066
217
kW-months/year
-
-
$
-
-
MMBtu
10: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,342
Cost:
$2,080
$1,342 37,213 - - - - - - $1,342
37,213
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
11: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,775
Cost:
$1,000
- - - - - - $3,775 588 -
-
kWh
-
-
kW-months/year
-
-
$
$3,775
588
MMBtu
12: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,940
Cost:
$300
- - - - - - $2,940 458 -
-
kWh
-
-
kW-months/year
-
-
$
$2,940
458
MMBtu
13: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$48,323
Cost:
$123,975
- - - - - - $48,323 7,527 -
-
kWh
-
-
kW-months/year
-
-
$
$48,323
7,527
MMBtu
14: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$783
Cost:
$1,200
$783 21,750 - - - - - - $783
21,750
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$113,827
Cost:
$161,378
$19,271 535,279 $14,887 1,054 $24,631 - $55,038 8,573 $19,271
535,279
kWh
$14,887
1,054
kW-months/year
$24,631
-
$
$55,038
8,573
MMBtu
TOTAL IMPLEMENTED Savings:
$48,906
Cost:
$16,763
$13,913 386,414 $11,784 834 $20,269 - $2,940 458 $13,913
386,414
kWh
$11,784
834
kW-months/year
$20,269
-
$
$2,940
458
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas