IAC logo
IAC Assessment: UK1504
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UK1504
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Kentucky
Assessment Year 2015
Principal Product Food Packaging Plastics
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 250,000
Annual Production 22,300,000 Pounds
Production Hrs. Annual 8,400
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,033,869 22,300,472 kWh $0.05
Electricity Demand $231,587 36,934 kW-months/year $6.27
Electricity Fees $176,232 - $ -
Natural Gas $72,493 8,979 MMBtu $8.07
TOTAL ENERGY COSTS $1,514,181
RECOMMENDED SAVINGS* $98,726 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,186
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$49,404
Cost:
$93,500
$40,814 887,264 $8,590 1,370 - - $40,814
887,264
kWh
$8,590
1,370
kW-months/year
-
-
MMBtu
02: 2.7134 USE PHOTOCELL CONTROLS Savings:
$5,777
Cost:
$34,255
$5,777 125,580 - - - - $5,777
125,580
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$453
Cost:
$405
$453 9,855 - - - - $453
9,855
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,355
Cost:
$2,550
$1,971 42,480 $384 61 - - $1,971
42,480
kWh
$384
61
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,588
Cost:
$1,750
$9,699 210,840 $1,889 301 - - $9,699
210,840
kWh
$1,889
301
kW-months/year
-
-
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,819
Cost:
-
$1,819 39,545 - - - - $1,819
39,545
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.4152 USE ONLY CERTIFIED MOTOR REPAIR SHOPS Savings:
$6,448
Cost:
$6,381
$6,448 140,180 - - - - $6,448
140,180
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$6,299
Cost:
$2,520
- - - - $6,299 781 -
-
kWh
-
-
kW-months/year
$6,299
781
MMBtu
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,405
Cost:
$810
- - - - $2,405 298 -
-
kWh
-
-
kW-months/year
$2,405
298
MMBtu
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,473
Cost:
-
$2,473 53,760 - - - - $2,473
53,760
kWh
-
-
kW-months/year
-
-
MMBtu
11: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$9,705
Cost:
$17,000
$9,705 210,980 - - - - $9,705
210,980
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$98,726
Cost:
$159,171
$79,159 1,720,484 $10,863 1,732 $8,704 1,079 $79,159
1,720,484
kWh
$10,863
1,732
kW-months/year
$8,704
1,079
MMBtu
TOTAL IMPLEMENTED Savings:
$25,186
Cost:
$9,346
$20,892 454,180 $1,889 301 $2,405 298 $20,892
454,180
kWh
$1,889
301
kW-months/year
$2,405
298
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas