IAC logo
IAC Assessment: UK1506
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UK1506
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Kentucky
Assessment Year 2015
Principal Product Contract Packaging
NAICS 561910 - Packaging and Labeling Services
SIC 7389 - Business Services, Nec
Sales $10,000,000-$50,000,000
# of Employees 55
Plant Area (Sq.Ft.) 403,200
Annual Production 338,100,000 Pieces
Production Hrs. Annual 6,240
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $171,119 2,394,720 kWh $0.07
Electricity Demand $34,982 5,227 kW-months/year $6.69
Electricity Fees $19,638 - $ -
Natural Gas $228,226 28,964 MMBtu $7.88
TOTAL ENERGY COSTS $453,965
RECOMMENDED SAVINGS* $76,729 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $35,272
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$8,833
Cost:
$6,030
- - - - $8,833 1,121 - - -
-
kWh
-
-
kW-months/year
$8,833
1,121
MMBtu
-
-
$
02: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$3,570
Cost:
$5,886
- - - - $3,570 453 - - -
-
kWh
-
-
kW-months/year
$3,570
453
MMBtu
-
-
$
03: 2.2162 REDUCE EXCESS STEAM BLEEDING Savings:
$12,238
Cost:
$14,875
- - - - $12,238 1,553 - - -
-
kWh
-
-
kW-months/year
$12,238
1,553
MMBtu
-
-
$
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$18,785
Cost:
$5,847
- - - - $18,785 2,384 - - -
-
kWh
-
-
kW-months/year
$18,785
2,384
MMBtu
-
-
$
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,107
Cost:
$688
- - - - $1,107 141 - - -
-
kWh
-
-
kW-months/year
$1,107
141
MMBtu
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,452
Cost:
$1,000
- - - - $2,452 311 - - -
-
kWh
-
-
kW-months/year
$2,452
311
MMBtu
-
-
$
07: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$7,973
Cost:
$112
$6,779 89,320 $1,194 168 - - - - $6,779
89,320
kWh
$1,194
168
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,111
Cost:
$2,000
$941 12,396 $170 24 - - - - $941
12,396
kWh
$170
24
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$7,513
Cost:
$841
$7,513 98,998 - - - - - - $7,513
98,998
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,255
Cost:
-
$1,255 16,541 - - - - - - $1,255
16,541
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,642
Cost:
$1,284
$1,642 21,636 - - - - - - $1,642
21,636
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
12: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,281
Cost:
$5,000
$1,082 14,257 $199 28 - - - - $1,082
14,257
kWh
$199
28
kW-months/year
-
-
MMBtu
-
-
$
13: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$829
Cost:
$1,200
$829 10,920 - - - - - - $829
10,920
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
14: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,725
Cost:
$4,500
- - - - $2,725 346 - - -
-
kWh
-
-
kW-months/year
$2,725
346
MMBtu
-
-
$
15: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,531
Cost:
$2,478
$1,218 16,052 $313 44 - - - - $1,218
16,052
kWh
$313
44
kW-months/year
-
-
MMBtu
-
-
$
16: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$1,481
Cost:
$2,501
$1,481 19,516 - - - - - - $1,481
19,516
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
17: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$151
Cost:
-
$151 1,999 - - - - - - $151
1,999
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
18: 2.4152 USE ONLY CERTIFIED MOTOR REPAIR SHOPS Savings:
$2,252
Cost:
-
$757 9,972 - - - - $1,495 - $757
9,972
kWh
-
-
kW-months/year
-
-
MMBtu
$1,495
-
$
TOTAL RECOMMENDED Savings:
$76,729
Cost:
$54,242
$23,648 311,607 $1,876 264 $49,710 6,309 $1,495 - $23,648
311,607
kWh
$1,876
264
kW-months/year
$49,710
6,309
MMBtu
$1,495
-
$
TOTAL IMPLEMENTED Savings:
$35,272
Cost:
$13,355
$11,120 146,537 $313 44 $22,344 2,836 $1,495 - $11,120
146,537
kWh
$313
44
kW-months/year
$22,344
2,836
MMBtu
$1,495
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes