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IAC Assessment: UK1513
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IAC Assessment: UK1513
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IAC Center University of Kentucky
Assessment Year 2015
Principal Product Medium and High Security Locks
NAICS 332510 - Hardware Manufacturing
SIC 3429 - Hardware, Nec
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 106,000
Annual Production 2,652,727 Pieces
Production Hrs. Annual 2,496
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $128,223 2,153,376 kWh $0.06
Electricity Demand $72,601 7,248 kW-months/year $10.02
Electricity Fees $2,185 - $ -
Natural Gas $100,782 11,644 MMBtu $8.66
TOTAL ENERGY COSTS $303,791
RECOMMENDED SAVINGS* $47,620 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $43,342
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,818
Cost:
$4,620
$696 11,696 $1,122 112 - - - - - - $696
11,696
kWh
$1,122
112
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$363
Cost:
$747
$173 2,902 $40 4 - - $37 - $113 - $173
2,902
kWh
$40
4
kW-months/year
-
-
MMBtu
$37
-
$
$113
-
$
03: 2.4152 USE ONLY CERTIFIED MOTOR REPAIR SHOPS Savings:
$284
Cost:
-
$122 2,047 - - - - - - $162 - $122
2,047
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$162
-
$
04: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$2,053
Cost:
-
$875 14,700 - - $1,178 136 - - - - $875
14,700
kWh
-
-
kW-months/year
$1,178
136
MMBtu
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,440
Cost:
$1,500
$1,440 24,211 - - - - - - - - $1,440
24,211
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$12,766
Cost:
$14,063
$7,055 118,557 $5,711 570 - - - - - - $7,055
118,557
kWh
$5,711
570
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,363
Cost:
$440
$2,363 39,722 - - - - - - - - $2,363
39,722
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,883
Cost:
$1,750
$2,883 48,460 - - - - - - - - $2,883
48,460
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$3,308
Cost:
$8,000
- - - - $3,308 382 - - - - -
-
kWh
-
-
kW-months/year
$3,308
382
MMBtu
-
-
$
-
-
$
10: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,629
Cost:
$4,340
- - - - $5,629 650 - - - - -
-
kWh
-
-
kW-months/year
$5,629
650
MMBtu
-
-
$
-
-
$
11: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$13,743
Cost:
$10,894
- - - - $13,743 1,587 - - - - -
-
kWh
-
-
kW-months/year
$13,743
1,587
MMBtu
-
-
$
-
-
$
12: 2.2533 REPLACE AIR CURTAIN DOORS WITH SOLID DOORS Savings:
$970
Cost:
$540
- - - - $970 112 - - - - -
-
kWh
-
-
kW-months/year
$970
112
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$47,620
Cost:
$46,894
$15,607 262,295 $6,873 686 $24,828 2,867 $37 - $275 - $15,607
262,295
kWh
$6,873
686
kW-months/year
$24,828
2,867
MMBtu
$37
-
$
$275
-
$
TOTAL IMPLEMENTED Savings:
$43,342
Cost:
$38,354
$15,607 262,295 $6,873 686 $20,550 2,373 $37 - $275 - $15,607
262,295
kWh
$6,873
686
kW-months/year
$20,550
2,373
MMBtu
$37
-
$
$275
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost