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IAC Assessment: UK1602
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IAC Assessment: UK1602
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IAC Center University of Kentucky
Assessment Year 2016
Principal Product Automotive Parts
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3465 - Automotive Stampings
Sales $50,000,000-$100,000,000
# of Employees 340
Plant Area (Sq.Ft.) 305,000
Annual Production 14,750,000 Pieces
Production Hrs. Annual 8,760
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $654,387 10,759,653 kWh $0.06
Electricity Demand $248,956 25,915 kW-months/year $9.61
Electricity Fees $13,603 - $ -
Natural Gas $49,682 6,588 MMBtu $7.54
TOTAL ENERGY COSTS $966,628
RECOMMENDED SAVINGS* $239,477 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$16,037
Cost:
$1,750
$13,344 204,984 $2,693 281 - - - - - - $13,344
204,984
kWh
$2,693
281
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$106,116
Cost:
$60,000
$88,302 1,356,409 $17,814 1,858 - - - - - - $88,302
1,356,409
kWh
$17,814
1,858
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$9,180
Cost:
$890
$7,741 118,916 $1,439 150 - - - - - - $7,741
118,916
kWh
$1,439
150
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$18,357
Cost:
$3,168
$6,160 94,618 - - $12,197 1,618 - - - - $6,160
94,618
kWh
-
-
kW-months/year
$12,197
1,618
MMBtu
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$922
Cost:
$2,336
$922 14,170 - - - - - - - - $922
14,170
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$618
Cost:
$151
$618 9,496 - - - - - - - - $618
9,496
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$667
Cost:
$209
$667 10,250 - - - - - - - - $667
10,250
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$37,131
Cost:
$80,175
$33,891 520,606 $7,365 768 - - $(-142) - $(-3,983) - $33,891
520,606
kWh
$7,365
768
kW-months/year
-
-
MMBtu
$(-142)
-
$
$(-3,983)
-
$
09: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,902
Cost:
$805
$1,902 29,216 - - - - - - - - $1,902
29,216
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 3.1171 CHANGE PRODUCT SPECS Savings:
$3,827
Cost:
$675
- - - - - - - - $3,827 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$3,827
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$815
Cost:
-
$815 12,515 - - - - - - - - $815
12,515
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$23,450
Cost:
$112,000
- - - - $23,450 3,110 - - - - -
-
kWh
-
-
kW-months/year
$23,450
3,110
MMBtu
-
-
$
-
-
$
13: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$20,455
Cost:
$26,250
- - - - - - $20,455 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$20,455
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$239,477
Cost:
$288,409
$154,362 2,371,180 $29,311 3,057 $35,647 4,728 $20,313 - $(-156) - $154,362
2,371,180
kWh
$29,311
3,057
kW-months/year
$35,647
4,728
MMBtu
$20,313
-
$
$(-156)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost