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IAC Assessment: UK1604
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IAC Assessment: UK1604
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IAC Center University of Kentucky
Assessment Year 2016
Principal Product Abrasive cut-off wheels
NAICS 327910 - Abrasive Product Manufacturing
SIC 3291 - Abrasive Products
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 130,000
Annual Production 600,000 Pieces
Production Hrs. Annual 4,160
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $121,089 3,375,360 kWh $0.04
Electricity Demand $133,972 7,737 kW-months/year $17.32
Electricity Fees $30,889 - $ -
Natural Gas $63,819 10,010 MMBtu $6.38
TOTAL ENERGY COSTS $349,769
RECOMMENDED SAVINGS* $62,340 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,375
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$14,750
Cost:
$8,715
- - - - $14,750 - - - - - -
-
kWh
-
-
kW-months/year
$14,750
-
$
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$29,425
Cost:
$67,500
$12,299 342,601 $17,126 989 - - - - - - $12,299
342,601
kWh
$17,126
989
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$166
Cost:
$196
$70 1,962 $46 3 - - - - $50 - $70
1,962
kWh
$46
3
kW-months/year
-
-
$
-
-
MMBtu
$50
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$153
Cost:
$280
$153 4,253 - - - - - - - - $153
4,253
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$7,018
Cost:
$3,500
- - - - - - $7,018 1,100 - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,018
1,100
MMBtu
-
-
$
06: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$2,304
Cost:
$3,620
$(-118) (-3,287) $(-78) (-5) - - - - $2,500 - $(-118)
(-3,287)
kWh
$(-78)
(-5)
kW-months/year
-
-
$
-
-
MMBtu
$2,500
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,094
Cost:
$5,000
$(-60) (-1,660) $(-90) (-5) - - $1,244 195 - - $(-60)
(-1,660)
kWh
$(-90)
(-5)
kW-months/year
-
-
$
$1,244
195
MMBtu
-
-
$
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$56
Cost:
$61
- - - - - - $56 9 - - -
-
kWh
-
-
kW-months/year
-
-
$
$56
9
MMBtu
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,645
Cost:
$1,200
$4,645 129,376 - - - - - - - - $4,645
129,376
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,729
Cost:
$6,000
- - - - - - $2,729 428 - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,729
428
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$62,340
Cost:
$96,072
$16,989 473,245 $17,004 982 $14,750 - $11,047 1,732 $2,550 - $16,989
473,245
kWh
$17,004
982
kW-months/year
$14,750
-
$
$11,047
1,732
MMBtu
$2,550
-
$
TOTAL IMPLEMENTED Savings:
$25,375
Cost:
$21,176
$(-25) (-694) $(-168) (-10) $14,750 - $8,318 1,304 $2,500 - $(-25)
(-694)
kWh
$(-168)
(-10)
kW-months/year
$14,750
-
$
$8,318
1,304
MMBtu
$2,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes