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IAC Assessment: UK1613
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IAC Assessment: UK1613
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IAC Center University of Kentucky
Assessment Year 2017
Principal Product Hot Melt Adhesive
NAICS 325520 - Adhesive Manufacturing
SIC 2891 - Adhesives And Sealants
Sales $50,000,000-$100,000,000
# of Employees 330
Plant Area (Sq.Ft.) 125,000
Annual Production 43,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $236,082 5,742,300 kWh $0.04
Electricity Demand $201,017 12,012 kW-months/year $16.73
Electricity Fees $34,444 - $ -
Natural Gas $103,568 17,415 MMBtu $5.95
TOTAL ENERGY COSTS $575,111
RECOMMENDED SAVINGS* $30,330 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,964
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$8,528
Cost:
$35,000
- - $8,528 504 - - - - -
-
kWh
$8,528
504
kW-months/year
-
-
MMBtu
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$8,671
Cost:
-
- - - - $8,671 1,457 - - -
-
kWh
-
-
kW-months/year
$8,671
1,457
MMBtu
-
-
$
03: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$1,962
Cost:
$4,550
- - - - $1,962 330 - - -
-
kWh
-
-
kW-months/year
$1,962
330
MMBtu
-
-
$
04: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$3,332
Cost:
$4,602
- - - - $3,332 560 - - -
-
kWh
-
-
kW-months/year
$3,332
560
MMBtu
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,544
Cost:
$1,386
$1,922 46,772 $1,622 97 - - - - $1,922
46,772
kWh
$1,622
97
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,264
Cost:
$1,200
$2,264 55,080 - - - - - - $2,264
55,080
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$871
Cost:
-
$871 21,202 - - - - - - $871
21,202
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$535
Cost:
-
$535 13,028 - - - - - - $535
13,028
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4152 USE ONLY CERTIFIED MOTOR REPAIR SHOPS Savings:
$478
Cost:
$756
$466 11,340 - - - - $12 - $466
11,340
kWh
-
-
kW-months/year
-
-
MMBtu
$12
-
$
10: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$145
Cost:
-
$145 3,525 - - - - - - $145
3,525
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$30,330
Cost:
$47,494
$6,203 150,947 $10,150 601 $13,965 2,347 $12 - $6,203
150,947
kWh
$10,150
601
kW-months/year
$13,965
2,347
MMBtu
$12
-
$
TOTAL IMPLEMENTED Savings:
$12,964
Cost:
$1,956
$4,281 104,175 - - $8,671 1,457 $12 - $4,281
104,175
kWh
-
-
kW-months/year
$8,671
1,457
MMBtu
$12
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost