Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Kentucky |
|---|---|
| Assessment Year | 2017 |
| Principal Product | Closed Die Forgings |
| NAICS | 332111 - Iron and Steel Forging |
| SIC | 3462 - Iron And Steel Forgings |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 85 |
| Plant Area (Sq.Ft.) | 120,000 |
| Annual Production | 12,000 Tons |
| Production Hrs. Annual | 3,920 |
| Location (State) | KY |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $273,454 | 8,142,200 | kWh | $0.03 |
| Electricity Demand | $729,762 | 49,819 | kW-months/year | $14.65 |
| Electricity Fees | $4,075 | - | $ | - |
| Natural Gas | $45,442 | 10,055 | MMBtu | $4.52 |
| TOTAL ENERGY COSTS | $1,052,733 | |||
| RECOMMENDED SAVINGS* | $168,077 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $140,434 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $132,318 Cost: $126,876 |
- | - | $132,318 | 26,915 | - | - | - | - |
- - kWh |
$132,318 26,915 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $20,584 Cost: $22,000 |
- | - | - | - | $20,584 | 4,564 | - | - |
- - kWh |
- - kW-months/year |
$20,584 4,564 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT |
Savings: $3,324 Cost: $4,351 |
- | - | - | - | $3,324 | 737 | - | - |
- - kWh |
- - kW-months/year |
$3,324 737 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $6,502 Cost: $20,641 |
$2,810 | 82,634 | $3,692 | 252 | - | - | - | - |
$2,810 82,634 kWh |
$3,692 252 kW-months/year |
- - MMBtu |
- - $ |
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| 05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $1,465 Cost: $1,800 |
$1,465 | 43,089 | - | - | - | - | - | - |
$1,465 43,089 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $895 Cost: - |
$895 | 26,319 | - | - | - | - | - | - |
$895 26,319 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $552 Cost: $318 |
$552 | 16,248 | - | - | - | - | - | - |
$552 16,248 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4152 USE ONLY CERTIFIED MOTOR REPAIR SHOPS |
Savings: $1,614 Cost: $4,335 |
$2,352 | 69,170 | - | - | - | - | $(-738) | - |
$2,352 69,170 kWh |
- - kW-months/year |
- - MMBtu |
$(-738) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION |
Savings: $823 Cost: - |
$823 | 24,183 | - | - | - | - | - | - |
$823 24,183 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $168,077 Cost: $180,321 |
$8,897 | 261,643 | $136,010 | 27,167 | $23,908 | 5,301 | $(-738) | - | $8,897 261,643 kWh |
$136,010 27,167 kW-months/year |
$23,908 5,301 MMBtu |
$(-738) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $140,434 Cost: $151,852 |
$5,162 | 151,804 | $136,010 | 27,167 | - | - | $(-738) | - | $5,162 151,804 kWh |
$136,010 27,167 kW-months/year |
- - MMBtu |
$(-738) - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||