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IAC Assessment: UK1703
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IAC Assessment: UK1703
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IAC Center University of Kentucky
Assessment Year 2017
Principal Product Rubber hoses for automotive industry
NAICS 326291 - Rubber Product Manufacturing for Mechanical Use
SIC 3061 - Mechanical Rubber Goods
Sales $100,000,000-$500,000,000
# of Employees 530
Plant Area (Sq.Ft.) 200,000
Annual Production 10,500,000 Pounds
Production Hrs. Annual 7,344
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $287,264 8,656,200 kWh $0.03
Electricity Demand $265,116 17,557 kW-months/year $15.10
Electricity Fees $4,026 - $ -
Natural Gas $569,839 132,350 MMBtu $4.31
TOTAL ENERGY COSTS $1,275,755
RECOMMENDED SAVINGS* $96,614 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$21,523
Cost:
$55,849
$12,312 373,100 $9,211 610 - - - - $12,312
373,100
kWh
$9,211
610
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$26,732
Cost:
$110,000
$26,732 810,060 - - - - - - $26,732
810,060
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$99
Cost:
-
$99 2,990 - - - - - - $99
2,990
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$117
Cost:
-
$117 3,545 - - - - - - $117
3,545
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
05: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$16,465
Cost:
$1,000
- - - - - - $16,465 4,222 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$16,465
4,222
Tgal
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$10,466
Cost:
-
$5,876 178,055 $4,590 304 - - - - $5,876
178,055
kWh
$4,590
304
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$9,135
Cost:
-
$9,135 276,815 - - - - - - $9,135
276,815
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$6,384
Cost:
$13,000
$6,384 193,465 - - - - - - $6,384
193,465
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,471
Cost:
$1,968
$3,471 105,190 - - - - - - $3,471
105,190
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
10: 2.4238 DO NOT USE COMPRESSED AIR FOR PERSONAL COOLING Savings:
$131
Cost:
-
$131 3,977 - - - - - - $131
3,977
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
11: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$920
Cost:
-
- - - - $920 216 - - -
-
kWh
-
-
kW-months/year
$920
216
MMBtu
-
-
Tgal
12: 2.2511 INSULATE BARE EQUIPMENT Savings:
$720
Cost:
$296
$720 21,805 - - - - - - $720
21,805
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
13: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$451
Cost:
$1,150
$451 13,678 - - - - - - $451
13,678
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$96,614
Cost:
$183,263
$65,428 1,982,680 $13,801 914 $920 216 $16,465 4,222 $65,428
1,982,680
kWh
$13,801
914
kW-months/year
$920
216
MMBtu
$16,465
4,222
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal