IAC logo
IAC Assessment: UK1706
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UK1706
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Kentucky
Assessment Year 2017
Principal Product Wood and Vinyl Windows and Doors
NAICS 321911 - Wood Window and Door Manufacturing
SIC 2431 - Millwork
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 250,000
Annual Production 30,000 Units
Production Hrs. Annual 2,080
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $148,879 1,316,320 kWh $0.11
Electricity Demand $31,182 7,069 kW-months/year $4.41
Electricity Fees $262 - $ -
Natural Gas $43,559 7,194 MMBtu $6.05
TOTAL ENERGY COSTS $223,882
RECOMMENDED SAVINGS* $58,226 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,979
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$137
Cost:
$100
- - - - $137 23 - - - - -
-
kWh
-
-
kW-months/year
$137
23
MMBtu
-
-
$
-
-
$
02: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$7,994
Cost:
$2,000
- - - - $7,994 1,339 - - - - -
-
kWh
-
-
kW-months/year
$7,994
1,339
MMBtu
-
-
$
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$4,191
Cost:
-
- - - - $4,191 702 - - - - -
-
kWh
-
-
kW-months/year
$4,191
702
MMBtu
-
-
$
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,753
Cost:
$1,000
$1,753 15,517 - - - - - - - - $1,753
15,517
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$344
Cost:
-
$265 2,347 $79 18 - - - - - - $265
2,347
kWh
$79
18
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,444
Cost:
$2,232
$1,346 11,914 - - - - - - $98 - $1,346
11,914
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$98
-
$
07: 2.7134 USE PHOTOCELL CONTROLS Savings:
$475
Cost:
$512
$475 4,203 - - - - - - - - $475
4,203
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,017
Cost:
$618
$1,017 8,997 - - - - - - - - $1,017
8,997
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,123
Cost:
$338
$1,123 9,942 - - - - - - - - $1,123
9,942
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,938
Cost:
$2,268
$2,938 26,000 - - - - - - - - $2,938
26,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$780
Cost:
-
$780 6,907 - - - - - - - - $780
6,907
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$742
Cost:
-
$742 6,569 - - - - - - - - $742
6,569
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
13: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$604
Cost:
$382
$604 5,341 - - - - - - - - $604
5,341
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
14: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$576
Cost:
-
$470 4,160 $106 24 - - - - - - $470
4,160
kWh
$106
24
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
15: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$34,108
Cost:
$20,000
$4,936 43,680 $476 108 - - $28,696 - - - $4,936
43,680
kWh
$476
108
kW-months/year
-
-
MMBtu
$28,696
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$58,226
Cost:
$29,450
$16,449 145,577 $661 150 $12,322 2,064 $28,696 - $98 - $16,449
145,577
kWh
$661
150
kW-months/year
$12,322
2,064
MMBtu
$28,696
-
$
$98
-
$
TOTAL IMPLEMENTED Savings:
$18,979
Cost:
$9,068
$10,644 94,209 $106 24 $8,131 1,362 - - $98 - $10,644
94,209
kWh
$106
24
kW-months/year
$8,131
1,362
MMBtu
-
-
$
$98
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes