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IAC Assessment: UK1709
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DOE MESC
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IAC Assessment: UK1709
IAC Center University of Kentucky
Assessment Year 2017
Principal Product Powertrain Fasteners
NAICS 339993 - Fastener, Button, Needle, and Pin Manufacturing
SIC 3965 - Fasteners, Buttons, Needles, & Pins
Sales $10,000,000-$50,000,000
# of Employees 116
Plant Area (Sq.Ft.) 100,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 7,200
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $136,854 3,998,880 kWh $0.03
Electricity Demand $137,318 7,816 kW-months/year $17.57
Electricity Fees $6,282 - $ -
Natural Gas $14,698 1,884 MMBtu $7.80
TOTAL ENERGY COSTS $295,152
RECOMMENDED SAVINGS* $29,686 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,732
Cost:
$2,100
$6,732 198,000 - - - - $6,732
198,000
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.4238 DO NOT USE COMPRESSED AIR FOR PERSONAL COOLING Savings:
$1,143
Cost:
-
$1,143 33,627 - - - - $1,143
33,627
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,114
Cost:
$453
$1,114 32,760 - - - - $1,114
32,760
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$338
Cost:
-
$338 9,943 - - - - $338
9,943
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$5,407
Cost:
$3,304
- - - - $5,407 693 -
-
kWh
-
-
kW-months/year
$5,407
693
MMBtu
06: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$3,910
Cost:
-
$2,600 76,464 - - $1,310 168 $2,600
76,464
kWh
-
-
kW-months/year
$1,310
168
MMBtu
07: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$2,536
Cost:
-
$1,444 42,480 - - $1,092 140 $1,444
42,480
kWh
-
-
kW-months/year
$1,092
140
MMBtu
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,908
Cost:
-
$1,028 30,240 $880 50 - - $1,028
30,240
kWh
$880
50
kW-months/year
-
-
MMBtu
09: 2.4152 USE ONLY CERTIFIED MOTOR REPAIR SHOPS Savings:
$1,400
Cost:
$2,734
$749 22,034 $651 37 - - $749
22,034
kWh
$651
37
kW-months/year
-
-
MMBtu
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,596
Cost:
$2,983
$857 25,201 $739 42 - - $857
25,201
kWh
$739
42
kW-months/year
-
-
MMBtu
11: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$1,368
Cost:
$113
$734 21,600 $634 36 - - $734
21,600
kWh
$634
36
kW-months/year
-
-
MMBtu
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,293
Cost:
$1,481
$536 15,760 $757 43 - - $536
15,760
kWh
$757
43
kW-months/year
-
-
MMBtu
13: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$941
Cost:
$1,492
$501 14,746 $440 25 - - $501
14,746
kWh
$440
25
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$29,686
Cost:
$14,660
$17,776 522,855 $4,101 233 $7,809 1,001 $17,776
522,855
kWh
$4,101
233
kW-months/year
$7,809
1,001
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas