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IAC Assessment: UK1801
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IAC Assessment: UK1801
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IAC Center University of Kentucky
Assessment Year 2018
Principal Product Industrial Steel Wire
NAICS 331222 - Steel Wire Drawing
SIC 3315 - Steel Wire And Related Products
Sales $50,000,000-$100,000,000
# of Employees 96
Plant Area (Sq.Ft.) 275,000
Annual Production 39,000 Tons
Production Hrs. Annual 8,760
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,048,533 19,604,849 kWh $0.05
Electricity Demand $241,581 33,981 kW-months/year $7.11
Electricity Fees $8,280 - $ -
Natural Gas $525,688 143,859 MMBtu $3.65
TOTAL ENERGY COSTS $1,824,082
RECOMMENDED SAVINGS* $115,167 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $44,104
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Electricity Usage Electricity Demand Natural Gas Water Usage
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$27,208
Cost:
$48,400
$23,760 448,280 $3,448 485 - - - - $23,760
448,280
kWh
$3,448
485
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,773
Cost:
$1,959
$2,773 52,326 - - - - - - $2,773
52,326
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$26,076
Cost:
$3,990
- - - - - - $26,076 5,795 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$26,076
5,795
Tgal
04: 2.4238 DO NOT USE COMPRESSED AIR FOR PERSONAL COOLING Savings:
$23,118
Cost:
$11,500
$19,065 359,713 $4,053 570 - - - - $19,065
359,713
kWh
$4,053
570
kW-months/year
-
-
MMBtu
-
-
Tgal
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$13,263
Cost:
$2,190
$11,215 211,600 $2,048 288 - - - - $11,215
211,600
kWh
$2,048
288
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$860
Cost:
$1,250
$860 16,235 - - - - - - $860
16,235
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$8,475
Cost:
$2,977
- - - - $8,475 2,322 - - -
-
kWh
-
-
kW-months/year
$8,475
2,322
MMBtu
-
-
Tgal
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,719
Cost:
$1,526
- - - - $3,719 1,019 - - -
-
kWh
-
-
kW-months/year
$3,719
1,019
MMBtu
-
-
Tgal
09: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$3,865
Cost:
$5,895
- - - - $3,865 1,059 - - -
-
kWh
-
-
kW-months/year
$3,865
1,059
MMBtu
-
-
Tgal
10: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$3,756
Cost:
$5,475
- - - - $3,756 1,029 - - -
-
kWh
-
-
kW-months/year
$3,756
1,029
MMBtu
-
-
Tgal
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,054
Cost:
-
$1,699 32,062 $355 50 - - - - $1,699
32,062
kWh
$355
50
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$115,167
Cost:
$85,162
$59,372 1,120,216 $9,904 1,393 $19,815 5,429 $26,076 5,795 $59,372
1,120,216
kWh
$9,904
1,393
kW-months/year
$19,815
5,429
MMBtu
$26,076
5,795
Tgal
TOTAL IMPLEMENTED Savings:
$44,104
Cost:
$53,799
$38,608 728,441 $5,496 773 - - - - $38,608
728,441
kWh
$5,496
773
kW-months/year
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Usage Electricity Usage Electricity Demand Natural Gas Water Usage