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IAC Assessment: UK1803
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IAC Assessment: UK1803
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IAC Center University of Kentucky
Assessment Year 2018
Principal Product Chassis, Automobile, Manufacturing
NAICS 336111 - Automobile Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 220,000
Annual Production 1,855,261 Pieces
Production Hrs. Annual 6,240
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $625,356 11,203,952 kWh $0.06
Electricity Demand $186,553 23,332 kW-months/year $8.00
Electricity Fees $8,804 - $ -
Natural Gas $122,538 23,940 MMBtu $5.12
TOTAL ENERGY COSTS $943,251
RECOMMENDED SAVINGS* $151,362 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $121,098
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,357
Cost:
$20,012
$14,061 251,086 $4,296 537 - - - - - - $14,061
251,086
kWh
$4,296
537
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
02: 2.7145 INSTALL SKYLIGHTS Savings:
$1,573
Cost:
$1,350
$1,573 28,082 - - - - - - - - $1,573
28,082
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,813
Cost:
$2,725
$3,813 68,091 - - - - - - - - $3,813
68,091
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
04: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$4,829
Cost:
$2,692
- - - - - - - - $4,829 652 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$4,829
652
Tgal
05: 2.4238 DO NOT USE COMPRESSED AIR FOR PERSONAL COOLING Savings:
$6,490
Cost:
-
$3,986 71,183 $2,504 313 - - - - - - $3,986
71,183
kWh
$2,504
313
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,186
Cost:
-
$4,186 74,742 - - - - - - - - $4,186
74,742
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$12,073
Cost:
-
- - - - - - $12,073 2,358 - - -
-
kWh
-
-
kW-months/year
-
-
$
$12,073
2,358
MMBtu
-
-
Tgal
08: 2.4238 DO NOT USE COMPRESSED AIR FOR PERSONAL COOLING Savings:
$11,157
Cost:
$30,000
$3,141 56,088 $8,016 1,002 - - - - - - $3,141
56,088
kWh
$8,016
1,002
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,139
Cost:
$2,318
$8,139 145,345 - - - - - - - - $8,139
145,345
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,074
Cost:
$3,248
$3,074 54,899 - - - - - - - - $3,074
54,899
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,228
Cost:
$1,240
$3,228 57,644 - - - - - - - - $3,228
57,644
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
12: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$7,060
Cost:
$15,293
- - - - - - $7,060 1,379 - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,060
1,379
MMBtu
-
-
Tgal
13: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$13,386
Cost:
-
$2,583 46,120 - - - - $10,803 2,110 - - $2,583
46,120
kWh
-
-
kW-months/year
-
-
$
$10,803
2,110
MMBtu
-
-
Tgal
14: 2.2511 INSULATE BARE EQUIPMENT Savings:
$492
Cost:
$316
- - - - - - $492 96 - - -
-
kWh
-
-
kW-months/year
-
-
$
$492
96
MMBtu
-
-
Tgal
15: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$946
Cost:
-
$183 3,266 - - - - $763 149 - - $183
3,266
kWh
-
-
kW-months/year
-
-
$
$763
149
MMBtu
-
-
Tgal
16: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$8,190
Cost:
$10,600
$6,430 114,816 $1,760 220 - - - - - - $6,430
114,816
kWh
$1,760
220
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
17: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,465
Cost:
$300
$1,145 20,443 $320 40 - - - - - - $1,145
20,443
kWh
$320
40
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
18: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$28,337
Cost:
$47,985
- - $28,337 4,202 - - - - - - -
-
kWh
$28,337
4,202
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
19: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$14,567
Cost:
-
- - - - $14,567 - - - - - -
-
kWh
-
-
kW-months/year
$14,567
-
$
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$151,362
Cost:
$138,079
$55,542 991,805 $45,233 6,314 $14,567 - $31,191 6,092 $4,829 652 $55,542
991,805
kWh
$45,233
6,314
kW-months/year
$14,567
-
$
$31,191
6,092
MMBtu
$4,829
652
Tgal
TOTAL IMPLEMENTED Savings:
$121,098
Cost:
$115,606
$49,240 879,262 $45,233 6,314 $14,567 - $12,058 2,355 - - $49,240
879,262
kWh
$45,233
6,314
kW-months/year
$14,567
-
$
$12,058
2,355
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage