IAC Center University of Kentucky
Assessment Year 2019
Principal Product Roll-formed steel parts
NAICS 332114 - Custom Roll Forming
SIC 3355 - Aluminum Rolling And Drawing, Nec
Sales $100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 135,000
Annual Production 14,400,000 Pieces
Production Hrs. Annual 8,400
Location (State) KY
Source Yearly Cost Usage
Electricity Usage $144,425 4,228,032
Electricity Demand $217,540 12,778
Electricity Fees $8,086 -
Natural Gas $50,655 7,262
TOTAL ENERGY COSTS $423,919
RECOMMENDED SAVINGS* $113,739 *Non-energy impacts
included in savings.
IMPLEMENTED SAVINGS* -
#|Description Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal
$ kWh $ kW/month $ MMBtu $ Tgal $ gal
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,739
Cost:
$5,715
$3,739 109,984 - - - - - - - - $3,739
109,984
kWh
-
-
kW/month
-
-
MMBtu
-
-
Tgal
-
-
gal
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$4,381
Cost:
$750
$4,381 128,842 - - - - - - - - $4,381
128,842
kWh
-
-
kW/month
-
-
MMBtu
-
-
Tgal
-
-
gal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,843
Cost:
$2,270
$5,843 171,850 - - - - - - - - $5,843
171,850
kWh
-
-
kW/month
-
-
MMBtu
-
-
Tgal
-
-
gal
04: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$22,646
Cost:
$20,000
$7,834 230,400 - - $14,812 2,122 - - - - $7,834
230,400
kWh
-
-
kW/month
$14,812
2,122
MMBtu
-
-
Tgal
-
-
gal
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$507
Cost:
$245
$507 14,916 - - - - - - - - $507
14,916
kWh
-
-
kW/month
-
-
MMBtu
-
-
Tgal
-
-
gal
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$283
Cost:
$520
$167 4,906 $116 7 - - - - - - $167
4,906
kWh
$116
7
kW/month
-
-
MMBtu
-
-
Tgal
-
-
gal
07: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$9,301
Cost:
$7,515
$5,367 157,850 $3,934 246 - - - - - - $5,367
157,850
kWh
$3,934
246
kW/month
-
-
MMBtu
-
-
Tgal
-
-
gal
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,566
Cost:
$188
$885 26,040 $681 37 - - - - - - $885
26,040
kWh
$681
37
kW/month
-
-
MMBtu
-
-
Tgal
-
-
gal
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$50,440
Cost:
$106,123
$27,943 821,859 $22,497 1,342 - - - - - - $27,943
821,859
kWh
$22,497
1,342
kW/month
-
-
MMBtu
-
-
Tgal
-
-
gal
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$265
Cost:
$550
$128 3,772 $137 8 - - - - - - $128
3,772
kWh
$137
8
kW/month
-
-
MMBtu
-
-
Tgal
-
-
gal
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$754
Cost:
$280
$426 12,525 $328 18 - - - - - - $426
12,525
kWh
$328
18
kW/month
-
-
MMBtu
-
-
Tgal
-
-
gal
12: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$467
Cost:
$360
- - - - - - $221 630 $246 630 -
-
kWh
-
-
kW/month
-
-
MMBtu
$221
630
Tgal
$246
630
gal
13: 2.2514 COVER OPEN TANKS Savings:
$4,132
Cost:
$156
- - - - $4,132 592 - - - - -
-
kWh
-
-
kW/month
$4,132
592
MMBtu
-
-
Tgal
-
-
gal
14: 2.2511 INSULATE BARE EQUIPMENT Savings:
$110
Cost:
$270
- - - - $110 16 - - - - -
-
kWh
-
-
kW/month
$110
16
MMBtu
-
-
Tgal
-
-
gal
15: 2.2514 COVER OPEN TANKS Savings:
$6,024
Cost:
$5,000
- - - - $6,024 863 - - - - -
-
kWh
-
-
kW/month
$6,024
863
MMBtu
-
-
Tgal
-
-
gal
16: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,281
Cost:
$1,000
- - - - $3,281 470 - - - - -
-
kWh
-
-
kW/month
$3,281
470
MMBtu
-
-
Tgal
-
-
gal
TOTAL RECOMMENDED Savings:
$113,739
Cost:
$150,942
$57,220 1,682,944 $27,693 1,657 $28,359 4,063 $221 630 $246 630 $57,220
1,682,944
kWh
$27,693
1,657
kW/month
$28,359
4,063
MMBtu
$221
630
Tgal
$246
630
gal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW/month
-
-
MMBtu
-
-
Tgal
-
-
gal
$ kWh $ kW/month $ MMBtu $ Tgal $ gal
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal
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