IAC logo
IAC Assessment: UK1901
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UK1901
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Kentucky
Assessment Year 2019
Principal Product Roll-formed steel parts
NAICS 332114 - Custom Roll Forming
SIC 3355 - Aluminum Rolling And Drawing, Nec
Sales $100,000,000-$500,000,000
# of Employees 200
Plant Area (Sq.Ft.) 135,000
Annual Production 14,400,000 Pieces
Production Hrs. Annual 8,400
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $144,425 4,228,032 kWh $0.03
Electricity Demand $217,540 12,778 kW-months/year $17.02
Electricity Fees $8,086 - $ -
Natural Gas $50,655 7,262 MMBtu $6.98
TOTAL ENERGY COSTS $423,919
RECOMMENDED SAVINGS* $113,739 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $65,489
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,739
Cost:
$5,715
$3,739 109,984 - - - - - - - - $3,739
109,984
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,381
Cost:
$750
$4,381 128,842 - - - - - - - - $4,381
128,842
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,843
Cost:
$2,270
$5,843 171,850 - - - - - - - - $5,843
171,850
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
04: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$22,646
Cost:
$20,000
$7,834 230,400 - - $14,812 2,122 - - - - $7,834
230,400
kWh
-
-
kW-months/year
$14,812
2,122
MMBtu
-
-
Tgal
-
-
Tgal
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$507
Cost:
$245
$507 14,916 - - - - - - - - $507
14,916
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$283
Cost:
$520
$167 4,906 $116 7 - - - - - - $167
4,906
kWh
$116
7
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
07: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$9,301
Cost:
$7,515
$5,367 157,850 $3,934 246 - - - - - - $5,367
157,850
kWh
$3,934
246
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,566
Cost:
$188
$885 26,040 $681 37 - - - - - - $885
26,040
kWh
$681
37
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$50,440
Cost:
$106,123
$27,943 821,859 $22,497 1,342 - - - - - - $27,943
821,859
kWh
$22,497
1,342
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$265
Cost:
$550
$128 3,772 $137 8 - - - - - - $128
3,772
kWh
$137
8
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$754
Cost:
$280
$426 12,525 $328 18 - - - - - - $426
12,525
kWh
$328
18
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
12: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$467
Cost:
$360
- - - - - - $221 630 $246 630 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$221
630
Tgal
$246
630
Tgal
13: 2.2514 COVER OPEN TANKS Savings:
$4,132
Cost:
$156
- - - - $4,132 592 - - - - -
-
kWh
-
-
kW-months/year
$4,132
592
MMBtu
-
-
Tgal
-
-
Tgal
14: 2.2511 INSULATE BARE EQUIPMENT Savings:
$110
Cost:
$270
- - - - $110 16 - - - - -
-
kWh
-
-
kW-months/year
$110
16
MMBtu
-
-
Tgal
-
-
Tgal
15: 2.2514 COVER OPEN TANKS Savings:
$6,024
Cost:
$5,000
- - - - $6,024 863 - - - - -
-
kWh
-
-
kW-months/year
$6,024
863
MMBtu
-
-
Tgal
-
-
Tgal
16: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,281
Cost:
$1,000
- - - - $3,281 470 - - - - -
-
kWh
-
-
kW-months/year
$3,281
470
MMBtu
-
-
Tgal
-
-
Tgal
TOTAL RECOMMENDED Savings:
$113,739
Cost:
$150,942
$57,220 1,682,944 $27,693 1,657 $28,359 4,063 $221 630 $246 630 $57,220
1,682,944
kWh
$27,693
1,657
kW-months/year
$28,359
4,063
MMBtu
$221
630
Tgal
$246
630
Tgal
TOTAL IMPLEMENTED Savings:
$65,489
Cost:
$111,188
$39,267 1,154,898 $22,941 1,367 $3,281 470 - - - - $39,267
1,154,898
kWh
$22,941
1,367
kW-months/year
$3,281
470
MMBtu
-
-
Tgal
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal