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IAC Assessment: UK1914
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IAC Assessment: UK1914
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IAC Center University of Kentucky
Assessment Year 2019
Principal Product Custom Frame Manufacturing
NAICS 339999 - All Other Miscellaneous Manufacturing
SIC 3999 - Manufacturing Industries, Nec
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 60,000
Annual Production 200,000 Units
Production Hrs. Annual 5,304
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $73,514 2,612,400 kWh $0.03
Electricity Demand $106,357 6,213 kW-months/year $17.12
Electricity Fees $7,019 - $ -
Natural Gas $17,453 2,655 MMBtu $6.57
TOTAL ENERGY COSTS $219,802
RECOMMENDED SAVINGS* $59,716 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Administrative Changes Electricity Usage Electricity Demand Electricity Fees Administrative Changes
$ kWh $ kW-months/year $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$642
Cost:
$2,510
$211 7,543 $431 25 - - - - $211
7,543
kWh
$431
25
kW-months/year
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,217
Cost:
$1,100
$464 16,579 $753 44 - - - - $464
16,579
kWh
$753
44
kW-months/year
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$394
Cost:
-
$127 4,526 $267 16 - - - - $127
4,526
kWh
$267
16
kW-months/year
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$12,233
Cost:
$8,100
$5,252 187,575 $6,981 408 - - - - $5,252
187,575
kWh
$6,981
408
kW-months/year
-
-
$
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$8,187
Cost:
-
$3,362 120,085 $4,825 282 - - - - $3,362
120,085
kWh
$4,825
282
kW-months/year
-
-
$
-
-
$
06: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$4,746
Cost:
$1,370
- - - - - - $4,746 - -
-
kWh
-
-
kW-months/year
-
-
$
$4,746
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$150
Cost:
-
$150 5,346 - - - - - - $150
5,346
kWh
-
-
kW-months/year
-
-
$
-
-
$
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$145
Cost:
$80
$59 2,122 $86 5 - - - - $59
2,122
kWh
$86
5
kW-months/year
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,556
Cost:
$21,155
$7,324 261,571 $10,232 598 - - - - $7,324
261,571
kWh
$10,232
598
kW-months/year
-
-
$
-
-
$
10: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$14,446
Cost:
$12,425
- - - - $14,446 - - - -
-
kWh
-
-
kW-months/year
$14,446
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$59,716
Cost:
$46,740
$16,949 605,347 $23,575 1,378 $14,446 - $4,746 - $16,949
605,347
kWh
$23,575
1,378
kW-months/year
$14,446
-
$
$4,746
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Administrative Changes Electricity Usage Electricity Demand Electricity Fees Administrative Changes