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IAC Assessment: UK1916
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IAC Assessment: UK1916
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Kentucky
Assessment Year 2019
Principal Product automatic transmission gears
NAICS 336350 - Motor Vehicle Transmission and Power Train Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 240,000
Annual Production 60,813,736 Units
Production Hrs. Annual 8,064
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $564,895 20,606,400 kWh $0.03
Electricity Demand $714,403 51,773 kW-months/year $13.80
Electricity Fees $4,343 - $ -
Natural Gas $407,014 66,342 MMBtu $6.14
TOTAL ENERGY COSTS $1,711,855
RECOMMENDED SAVINGS* $323,363 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.2312 MINIMIZE NON-ESSENTIAL MATERIAL IN HEAT TREATMENT PROCESS Savings:
$1,170
Cost:
-
$1,170 43,332 - - - - - - - - $1,170
43,332
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$18,894
Cost:
-
$10,724 397,200 $8,170 592 - - - - - - $10,724
397,200
kWh
$8,170
592
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$16,394
Cost:
$25,674
$9,356 346,519 $7,038 510 - - - - - - $9,356
346,519
kWh
$7,038
510
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$195
Cost:
$75
$195 7,239 - - - - - - - - $195
7,239
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$4,922
Cost:
$11,550
$4,922 182,290 - - - - - - - - $4,922
182,290
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$29,402
Cost:
$2,614
$12,229 452,922 - - - - - - $17,173 - $12,229
452,922
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$17,173
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$19,602
Cost:
$2,270
$8,153 301,948 - - - - - - $11,449 - $8,153
301,948
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$11,449
-
$
08: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$6,946
Cost:
-
- - - - $6,946 - - - - - -
-
kWh
-
-
kW-months/year
$6,946
-
$
-
-
MMBtu
-
-
$
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$86,132
Cost:
$206,000
- - - - - - $86,132 14,028 - - -
-
kWh
-
-
kW-months/year
-
-
$
$86,132
14,028
MMBtu
-
-
$
10: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$139,706
Cost:
$225,000
$42,392 1,570,061 $138,427 10,031 - - $(-41,113) (-6,696) - - $42,392
1,570,061
kWh
$138,427
10,031
kW-months/year
-
-
$
$(-41,113)
(-6,696)
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$323,363
Cost:
$473,183
$89,141 3,301,511 $153,635 11,133 $6,946 - $45,019 7,332 $28,622 - $89,141
3,301,511
kWh
$153,635
11,133
kW-months/year
$6,946
-
$
$45,019
7,332
MMBtu
$28,622
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost