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IAC Assessment: UL0133
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IAC Assessment: UL0133
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IAC Center University of Louisville
Assessment Year 1995
Principal Product Extruded Aluminum Parts
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 100,000
Annual Production 3,500,000 Pounds
Production Hrs. Annual 4,160
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $244,347 4,970,399 kWh $0.05
Natural Gas $126,304 34,404 MMBtu $3.67
TOTAL ENERGY COSTS $448,351
RECOMMENDED SAVINGS* $24,339 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,542
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz)
$ kWh $ MMBtu $ Tgal $ lb
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,122
Cost:
$1,816
$3,122 63,599 - - - - - - $3,122
63,599
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$897
Cost:
$1,476
$897 18,171 - - - - - - $897
18,171
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,274
Cost:
$40
$1,274 25,791 - - - - - - $1,274
25,791
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$708
Cost:
$1,000
- - $708 193 - - - - -
-
kWh
$708
193
MMBtu
-
-
Tgal
-
-
lb
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$438
Cost:
$36
$438 8,792 - - - - - - $438
8,792
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
06: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$15,000
Cost:
$18,720
- - - - $15,000 35,337 - - -
-
kWh
-
-
MMBtu
$15,000
35,337
Tgal
-
-
lb
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,100
Cost:
-
- - - - - - $2,100 225,504 -
-
kWh
-
-
MMBtu
-
-
Tgal
$2,100
225,504
lb
08: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$800
Cost:
-
- - - - - - $800 108,000 -
-
kWh
-
-
MMBtu
-
-
Tgal
$800
108,000
lb
TOTAL RECOMMENDED Savings:
$24,339
Cost:
$23,088
$5,731 116,353 $708 193 $15,000 35,337 $2,900 333,504 $5,731
116,353
kWh
$708
193
MMBtu
$15,000
35,337
Tgal
$2,900
333,504
lb
TOTAL IMPLEMENTED Savings:
$5,542
Cost:
$2,892
$4,834 98,182 $708 193 - - - - $4,834
98,182
kWh
$708
193
MMBtu
-
-
Tgal
-
-
lb
Savings
Cost
$ kWh $ MMBtu $ Tgal $ lb
Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz)