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IAC Assessment: UL0134
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IAC Assessment: UL0134
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IAC Center University of Louisville
Assessment Year 1995
Principal Product Aluminum Extrusions
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 140,000
Annual Production 10,500,000 Pounds
Production Hrs. Annual 6,000
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $361,875 8,083,529 kWh $0.04
Natural Gas $279,774 77,658 MMBtu $3.60
TOTAL ENERGY COSTS $952,649
RECOMMENDED SAVINGS* $327,377 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz)
$ kWh $ MMBtu $ Tgal $ lb
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,409
Cost:
$40
$1,409 31,360 - - - - - - $1,409
31,360
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$10,052
Cost:
$2,000
- - $10,052 2,983 - - - - -
-
kWh
$10,052
2,983
MMBtu
-
-
Tgal
-
-
lb
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$781
Cost:
$1,367
$781 17,585 - - - - - - $781
17,585
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$380
Cost:
$70
$380 8,499 - - - - - - $380
8,499
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$20,686
Cost:
$17,000
$20,686 - - - - - - - $20,686
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,939
Cost:
$6,091
$4,939 78,839 - - - - - - $4,939
78,839
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
07: 3.3123 USE DECANTING, FLOTATION TO REMOVE CONTAMINANTS Savings:
$67,000
Cost:
$226,000
- - - - $67,000 89,375 - - -
-
kWh
-
-
MMBtu
$67,000
89,375
Tgal
-
-
lb
08: 3.3128 UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS Savings:
$111,000
Cost:
$376,000
- - - - $111,000 89,375 - - -
-
kWh
-
-
MMBtu
$111,000
89,375
Tgal
-
-
lb
09: 3.3128 UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS Savings:
$100,000
Cost:
$251,000
- - - - $100,000 89,375 - - -
-
kWh
-
-
MMBtu
$100,000
89,375
Tgal
-
-
lb
10: 3.4155 METER WASTE WATER Savings:
$5,970
Cost:
$1,000
- - - - $5,970 7,600,000 - - -
-
kWh
-
-
MMBtu
$5,970
7,600,000
Tgal
-
-
lb
11: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$4,200
Cost:
-
- - - - - - $4,200 15,000 -
-
kWh
-
-
MMBtu
-
-
Tgal
$4,200
15,000
lb
12: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$960
Cost:
-
- - - - - - $960 1,500 -
-
kWh
-
-
MMBtu
-
-
Tgal
$960
1,500
lb
TOTAL RECOMMENDED Savings:
$327,377
Cost:
$880,568
$28,195 136,283 $10,052 2,983 $283,970 7,868,125 $5,160 16,500 $28,195
136,283
kWh
$10,052
2,983
MMBtu
$283,970
7,868,125
Tgal
$5,160
16,500
lb
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
Savings
Cost
$ kWh $ MMBtu $ Tgal $ lb
Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz)