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IAC Assessment: UL0174
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IAC Assessment: UL0174
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IAC Center University of Louisville
Assessment Year 1996
Principal Product Aluminum Extrusions
NAICS n/a
SIC 3354 - Aluminum Extruded Products
Sales $10,000,000-$50,000,000
# of Employees 145
Plant Area (Sq.Ft.) 140,000
Annual Production 18,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $131,677 6,451,934 kWh $0.02
Electricity Demand $227,890 17,856 kW-months/year $12.76
TOTAL ENERGY COSTS $378,467
RECOMMENDED SAVINGS* $70,558 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $61,228
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Solid Waste (non-haz) Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Solid Waste (non-haz)
$ kWh $ kW-months/year $ Tgal $ gal $ lb
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$606
Cost:
$3,052
$280 13,775 $326 26 - - - - - - $280
13,775
kWh
$326
26
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$185
Cost:
$5,640
$84 4,103 $101 8 - - - - - - $84
4,103
kWh
$101
8
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$54,283
Cost:
$26,194
- - $54,283 - - - - - - - -
-
kWh
$54,283
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$872
Cost:
$20
$396 19,343 $476 37 - - - - - - $396
19,343
kWh
$476
37
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
05: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$550
Cost:
-
- - - - - - - - $550 90,000 -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
$550
90,000
lb
06: 3.8143 RECYCLE CLEANING SOLVENT AND REUSE Savings:
$6,760
Cost:
$9,845
- - - - - - $6,760 2,144 - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$6,760
2,144
gal
-
-
lb
07: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$7,302
Cost:
$2,536
- - - - $7,302 2,520,000 - - - - -
-
kWh
-
-
kW-months/year
$7,302
2,520,000
Tgal
-
-
gal
-
-
lb
TOTAL RECOMMENDED Savings:
$70,558
Cost:
$47,287
$760 37,221 $55,186 71 $7,302 2,520,000 $6,760 2,144 $550 90,000 $760
37,221
kWh
$55,186
71
kW-months/year
$7,302
2,520,000
Tgal
$6,760
2,144
gal
$550
90,000
lb
TOTAL IMPLEMENTED Savings:
$61,228
Cost:
$41,679
$84 4,103 $54,384 8 - - $6,760 2,144 - - $84
4,103
kWh
$54,384
8
kW-months/year
-
-
Tgal
$6,760
2,144
gal
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ gal $ lb
Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Solid Waste (non-haz) Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Solid Waste (non-haz)