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IAC Assessment: UL0199
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IAC Assessment: UL0199
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IAC Center University of Louisville
Assessment Year 1998
Principal Product Automotive Gears
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 350
Plant Area (Sq.Ft.) 152,150
Annual Production 25,400,000 Pounds
Production Hrs. Annual 5,760
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $558,423 15,140,094 kWh $0.04
Electricity Demand $309,599 29,235 kW-months/year $10.59
Natural Gas $801,441 220,429 MMBtu $3.64
TOTAL ENERGY COSTS $1,772,113
RECOMMENDED SAVINGS* $27,929 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,063
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Electricity Usage Electricity Demand Solid Waste (non-haz)
$ kWh $ kW-months/year $ lb
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,970
Cost:
$10,350
$4,363 118,113 $2,607 246 - - $4,363
118,113
kWh
$2,607
246
kW-months/year
-
-
lb
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,343
Cost:
$20
$3,971 107,562 $2,372 224 - - $3,971
107,562
kWh
$2,372
224
kW-months/year
-
-
lb
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,416
Cost:
$20,821
$2,746 74,443 $2,670 258 - - $2,746
74,443
kWh
$2,670
258
kW-months/year
-
-
lb
04: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$2,400
Cost:
-
- - - - $2,400 216,000 -
-
kWh
-
-
kW-months/year
$2,400
216,000
lb
05: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$3,750
Cost:
-
- - - - $3,750 125,000 -
-
kWh
-
-
kW-months/year
$3,750
125,000
lb
06: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$3,050
Cost:
-
- - - - $3,050 400,000 -
-
kWh
-
-
kW-months/year
$3,050
400,000
lb
TOTAL RECOMMENDED Savings:
$27,929
Cost:
$31,191
$11,080 300,118 $7,649 728 $9,200 741,000 $11,080
300,118
kWh
$7,649
728
kW-months/year
$9,200
741,000
lb
TOTAL IMPLEMENTED Savings:
$17,063
Cost:
$10,370
$8,334 225,675 $4,979 470 $3,750 125,000 $8,334
225,675
kWh
$4,979
470
kW-months/year
$3,750
125,000
lb
Savings
Cost
$ kWh $ kW-months/year $ lb
Electricity Usage Electricity Demand Solid Waste (non-haz) Electricity Usage Electricity Demand Solid Waste (non-haz)