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IAC Assessment: UL2204
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IAC Assessment: UL2204
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Louisville
Assessment Year 2022
Principal Product Metal Tops
NAICS 332119 - Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3466 - Crowns And Closures
Sales $50,000,000-$100,000,000
# of Employees 222
Plant Area (Sq.Ft.) 188,000
Annual Production 1,900,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,077,617 17,436,480 kWh $0.06
Electricity Demand $322,636 28,141 kW-months/year $11.46
Electricity Fees $(-39,016) - $ -
Natural Gas $1,015,855 208,221 MMBtu $4.88
TOTAL ENERGY COSTS $2,377,092
RECOMMENDED SAVINGS* $341,769 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$29,621
Cost:
$22,425
$23,203 375,446 $6,418 559 - - $23,203
375,446
kWh
$6,418
559
kW-months/year
-
-
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,795
Cost:
$4,853
$6,795 109,941 - - - - $6,795
109,941
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$16,260
Cost:
$117,000
$11,002 177,456 $5,258 456 - - $11,002
177,456
kWh
$5,258
456
kW-months/year
-
-
MMBtu
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$38,344
Cost:
$59,098
- - $38,344 3,344 - - -
-
kWh
$38,344
3,344
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,168
Cost:
$2,880
$12,168 196,264 - - - - $12,168
196,264
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$153,358
Cost:
$1,265,937
$115,700 1,866,137 $37,658 3,288 - - $115,700
1,866,137
kWh
$37,658
3,288
kW-months/year
-
-
MMBtu
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$299
Cost:
$1,156
$299 4,825 - - - - $299
4,825
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$84,924
Cost:
$750,000
- - - - $84,924 17,406 -
-
kWh
-
-
kW-months/year
$84,924
17,406
MMBtu
TOTAL RECOMMENDED Savings:
$341,769
Cost:
$2,223,349
$169,167 2,730,069 $87,678 7,647 $84,924 17,406 $169,167
2,730,069
kWh
$87,678
7,647
kW-months/year
$84,924
17,406
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas