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IAC Assessment: UL2216
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IAC Assessment: UL2216
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IAC Center University of Louisville
Assessment Year 2022
Principal Product Automotive Brake Components
NAICS 336340 - Motor Vehicle Brake System Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 600
Plant Area (Sq.Ft.) 466,000
Annual Production 3,579,575 Units
Production Hrs. Annual 5,000
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $729,680 29,001,600 kWh $0.03
Electricity Demand $1,350,101 60,088 kW-months/year $22.47
Electricity Fees $364,438 - $ -
Natural Gas $867,376 115,362 MMBtu $7.52
TOTAL ENERGY COSTS $3,311,595
RECOMMENDED SAVINGS* $306,932 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $88,767
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$16,227
Cost:
$10,882
$5,279 211,140 $10,948 487 - - - - $5,279
211,140
kWh
$10,948
487
kW-months/year
-
-
$
-
-
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,196
Cost:
$2,730
$1,196 47,845 - - - - - - $1,196
47,845
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,028
Cost:
-
$3,028 121,119 - - - - - - $3,028
121,119
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,213
Cost:
$960
$1,213 48,523 - - - - - - $1,213
48,523
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$67,103
Cost:
$45,461
- - - - $67,103 - - - -
-
kWh
-
-
kW-months/year
$67,103
-
$
-
-
MMBtu
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$14,380
Cost:
$170,625
$14,380 575,380 - - - - - - $14,380
575,380
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,446
Cost:
$39,000
$7,446 297,843 - - - - - - $7,446
297,843
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
08: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$108,561
Cost:
$1,213,600
$37,807 1,512,288 $70,754 3,149 - - - - $37,807
1,512,288
kWh
$70,754
3,149
kW-months/year
-
-
$
-
-
MMBtu
09: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$77,523
Cost:
$1,418,559
$23,839 953,555 $53,684 2,389 - - - - $23,839
953,555
kWh
$53,684
2,389
kW-months/year
-
-
$
-
-
MMBtu
10: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$4,758
Cost:
$500
$714 28,549 $4,044 180 - - - - $714
28,549
kWh
$4,044
180
kW-months/year
-
-
$
-
-
MMBtu
11: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$5,497
Cost:
$40,000
- - - - - - $5,497 732 -
-
kWh
-
-
kW-months/year
-
-
$
$5,497
732
MMBtu
TOTAL RECOMMENDED Savings:
$306,932
Cost:
$2,942,317
$94,902 3,796,242 $139,430 6,205 $67,103 - $5,497 732 $94,902
3,796,242
kWh
$139,430
6,205
kW-months/year
$67,103
-
$
$5,497
732
MMBtu
TOTAL IMPLEMENTED Savings:
$88,767
Cost:
$60,033
$10,716 428,627 $10,948 487 $67,103 - - - $10,716
428,627
kWh
$10,948
487
kW-months/year
$67,103
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas