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IAC Assessment: UL2217
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IAC Assessment: UL2217
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IAC Center University of Louisville
Assessment Year 2022
Principal Product carpet and other underlayment materials
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 387,000
Annual Production 5,950,225 Units
Production Hrs. Annual 7,200
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,186,831 27,925,435 kWh $0.04
Electricity Demand $382,667 67,468 kW-months/year $5.67
Electricity Fees $396,082 - $ -
Natural Gas $785,394 303,884 MMBtu $2.58
TOTAL ENERGY COSTS $2,750,974
RECOMMENDED SAVINGS* $128,193 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $104,242
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,769
Cost:
$4,795
$4,753 111,826 $1,016 179 - - - - $4,753
111,826
kWh
$1,016
179
kW-months/year
-
-
$
-
-
MMBtu
02: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$4,739
Cost:
$7,251
$931 21,915 $3,808 672 - - - - $931
21,915
kWh
$3,808
672
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,426
Cost:
-
$2,601 60,487 $825 145 - - - - $2,601
60,487
kWh
$825
145
kW-months/year
-
-
$
-
-
MMBtu
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$32,626
Cost:
$94,199
- - - - $32,626 - - - -
-
kWh
-
-
kW-months/year
$32,626
-
$
-
-
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,163
Cost:
$19,500
$4,224 99,393 $939 166 - - - - $4,224
99,393
kWh
$939
166
kW-months/year
-
-
$
-
-
MMBtu
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$7,602
Cost:
$50,000
- - - - - - $7,602 2,941 -
-
kWh
-
-
kW-months/year
-
-
$
$7,602
2,941
MMBtu
07: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$6,919
Cost:
$102,018
$5,418 127,476 $1,501 265 - - - - $5,418
127,476
kWh
$1,501
265
kW-months/year
-
-
$
-
-
MMBtu
08: 2.2692 USE OUTSIDE COLD WATER SOURCE AS A SUPPLY OF COOLING WATER Savings:
$6,524
Cost:
$25,900
$6,524 153,501 - - - - - - $6,524
153,501
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
09: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$33,279
Cost:
-
$33,279 783,376 - - - - - - $33,279
783,376
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
10: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$22,146
Cost:
$30,000
- - - - - - $22,146 8,567 -
-
kWh
-
-
kW-months/year
-
-
$
$22,146
8,567
MMBtu
TOTAL RECOMMENDED Savings:
$128,193
Cost:
$333,663
$57,730 1,357,974 $8,089 1,426 $32,626 - $29,748 11,508 $57,730
1,357,974
kWh
$8,089
1,426
kW-months/year
$32,626
-
$
$29,748
11,508
MMBtu
TOTAL IMPLEMENTED Savings:
$104,242
Cost:
$193,699
$40,104 943,256 $1,764 311 $32,626 - $29,748 11,508 $40,104
943,256
kWh
$1,764
311
kW-months/year
$32,626
-
$
$29,748
11,508
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas