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IAC Assessment: UL2405
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IAC Assessment: UL2405
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Louisville
Assessment Year 2024
Principal Product Resins
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $50,000,000-$100,000,000
# of Employees 50
Plant Area (Sq.Ft.) 115,600
Annual Production 15 Tons
Production Hrs. Annual 8,736
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $102,647 3,106,320 kWh $0.03
Electricity Demand $137,772 5,721 kW-months/year $24.08
Electricity Fees $32,279 - $ -
Natural Gas $429,584 73,229 MMBtu $5.87
TOTAL ENERGY COSTS $702,282
RECOMMENDED SAVINGS* $234,890 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$15,621
Cost:
$11,018
- - - - $15,621 - - - - - -
-
kWh
-
-
kW-months/year
$15,621
-
$
-
-
MMBtu
-
-
Tgal
02: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$25,806
Cost:
$233,239
$11,232 339,900 $14,574 605 - - - - - - $11,232
339,900
kWh
$14,574
605
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,858
Cost:
$3,659
$4,469 135,413 $5,389 228 - - - - - - $4,469
135,413
kWh
$5,389
228
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,107
Cost:
$3,037
$1,107 33,546 - - - - - - - - $1,107
33,546
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,190
Cost:
$4,575
$2,190 66,370 - - - - - - - - $2,190
66,370
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$699
Cost:
-
$699 21,172 - - - - - - - - $699
21,172
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
07: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$139,372
Cost:
$168,400
- - - - - - $33,041 5,629 $106,331 4,876 -
-
kWh
-
-
kW-months/year
-
-
$
$33,041
5,629
MMBtu
$106,331
4,876
Tgal
08: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$5,710
Cost:
-
$559 16,941 - - - - $5,151 878 - - $559
16,941
kWh
-
-
kW-months/year
-
-
$
$5,151
878
MMBtu
-
-
Tgal
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$11,682
Cost:
$13,000
- - - - - - $11,682 1,990 - - -
-
kWh
-
-
kW-months/year
-
-
$
$11,682
1,990
MMBtu
-
-
Tgal
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$22,845
Cost:
$13,000
- - - - - - $22,845 3,892 - - -
-
kWh
-
-
kW-months/year
-
-
$
$22,845
3,892
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$234,890
Cost:
$449,928
$20,256 613,342 $19,963 833 $15,621 - $72,719 12,389 $106,331 4,876 $20,256
613,342
kWh
$19,963
833
kW-months/year
$15,621
-
$
$72,719
12,389
MMBtu
$106,331
4,876
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage