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IAC Assessment: UL2504
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IAC Assessment: UL2504
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Louisville
Assessment Year 2025
Principal Product Plastic Parts
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 48,000
Annual Production 10,800,000 Units
Production Hrs. Annual 6,240
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $89,248 2,624,214 kWh $0.03
Electricity Demand $219,648 14,708 kW-months/year $14.93
Electricity Fees $38,988 - $ -
Natural Gas $9,307 448 MMBtu $20.77
TOTAL ENERGY COSTS $357,191
RECOMMENDED SAVINGS* $99,506 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$223
Cost:
$168
$63 1,857 $160 11 - - $63
1,857
kWh
$160
11
kW-months/year
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,017
Cost:
$630
$2,017 59,314 - - - - $2,017
59,314
kWh
-
-
kW-months/year
-
-
$
03: 2.2692 USE OUTSIDE COLD WATER SOURCE AS A SUPPLY OF COOLING WATER Savings:
$10,447
Cost:
$57,490
$5,769 169,675 $4,678 312 - - $5,769
169,675
kWh
$4,678
312
kW-months/year
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$45,536
Cost:
$20,280
- - - - $45,536 - -
-
kWh
-
-
kW-months/year
$45,536
-
$
05: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$18,944
Cost:
$219,965
$10,421 306,427 $8,523 571 - - $10,421
306,427
kWh
$8,523
571
kW-months/year
-
-
$
06: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$17,226
Cost:
$135,000
$3,886 114,251 $13,340 893 - - $3,886
114,251
kWh
$13,340
893
kW-months/year
-
-
$
07: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,512
Cost:
-
- - $4,512 1,200 - - -
-
kWh
$4,512
1,200
kW-months/year
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$601
Cost:
$2,445
$601 17,666 - - - - $601
17,666
kWh
-
-
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$99,506
Cost:
$435,978
$22,757 669,190 $31,213 2,987 $45,536 - $22,757
669,190
kWh
$31,213
2,987
kW-months/year
$45,536
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees