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IAC Assessment: UM0001
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IAC Assessment: UM0001
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IAC Center University of Michigan
Assessment Year 1994
Principal Product Stamped Automotive Parts
NAICS n/a
SIC 3465 - Automotive Stampings
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 150,000
Annual Production 20,000 Tons
Production Hrs. Annual 4,500
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $297,490 5,894,783 kWh $0.05
Natural Gas $33,367 7,209 MMBtu $4.63
TOTAL ENERGY COSTS $330,857
RECOMMENDED SAVINGS* $73,091 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,994
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,352
Cost:
$15,040
$6,352 127,198 - - $6,352
127,198
kWh
-
-
MMBtu
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,815
Cost:
-
$3,815 76,495 - - $3,815
76,495
kWh
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,040
Cost:
$34,841
$11,040 220,985 - - $11,040
220,985
kWh
-
-
MMBtu
04: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$4,248
Cost:
-
$4,248 84,994 - - $4,248
84,994
kWh
-
-
MMBtu
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$10,300
Cost:
$18,603
$10,300 - - - $10,300
-
kWh
-
-
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,772
Cost:
$1,380
$6,772 135,404 - - $6,772
135,404
kWh
-
-
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,985
Cost:
$1,000
$1,985 39,859 - - $1,985
39,859
kWh
-
-
MMBtu
08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,932
Cost:
-
$1,932 38,687 - - $1,932
38,687
kWh
-
-
MMBtu
09: 2.7314 REDUCE VENTILATION AIR Savings:
$21,861
Cost:
$25,000
- - $21,861 4,520 -
-
kWh
$21,861
4,520
MMBtu
10: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$4,786
Cost:
$1,700
- - $4,786 1,034 -
-
kWh
$4,786
1,034
MMBtu
TOTAL RECOMMENDED Savings:
$73,091
Cost:
$97,564
$46,444 723,622 $26,647 5,554 $46,444
723,622
kWh
$26,647
5,554
MMBtu
TOTAL IMPLEMENTED Savings:
$42,994
Cost:
$41,740
$16,347 327,374 $26,647 5,554 $16,347
327,374
kWh
$26,647
5,554
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas