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IAC Assessment: UM0005
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IAC Assessment: UM0005
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IAC Center University of Michigan
Assessment Year 1994
Principal Product Heat Treatment and Plating Services
NAICS n/a
SIC 3398 - Metal Heat Treating
Sales $10,000,000-$50,000,000
# of Employees 106
Plant Area (Sq.Ft.) 110,000
Annual Production 90,000 Tons
Production Hrs. Annual 7,200
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $427,085 6,556,858 kWh $0.07
Natural Gas $1,149,004 386,095 MMBtu $2.98
TOTAL ENERGY COSTS $1,576,089
RECOMMENDED SAVINGS* $76,988 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $70,807
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$7,350
Cost:
$7,970
$7,350 113,130 - - $7,350
113,130
kWh
-
-
MMBtu
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$970
Cost:
$500
$970 14,947 - - $970
14,947
kWh
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,410
Cost:
$9,428
$3,410 52,462 - - $3,410
52,462
kWh
-
-
MMBtu
04: 2.2514 COVER OPEN TANKS Savings:
$6,181
Cost:
$4,762
- - $6,181 2,074 -
-
kWh
$6,181
2,074
MMBtu
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$986
Cost:
$600
$986 15,240 - - $986
15,240
kWh
-
-
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$561
Cost:
$200
$561 8,499 - - $561
8,499
kWh
-
-
MMBtu
07: 2.2428 USE FLUE GASES IN RADIANT HEATER FOR SPACE HEATING, OVENS, ETC Savings:
$17,300
Cost:
$6,600
- - $17,300 5,800 -
-
kWh
$17,300
5,800
MMBtu
08: 2.2421 INSTALL WASTE HEAT BOILER TO PROVIDE DIRECT POWER Savings:
$40,230
Cost:
$34,000
- - $40,230 13,500 -
-
kWh
$40,230
13,500
MMBtu
TOTAL RECOMMENDED Savings:
$76,988
Cost:
$64,060
$13,277 204,278 $63,711 21,374 $13,277
204,278
kWh
$63,711
21,374
MMBtu
TOTAL IMPLEMENTED Savings:
$70,807
Cost:
$59,298
$13,277 204,278 $57,530 19,300 $13,277
204,278
kWh
$57,530
19,300
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas