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IAC Assessment: UM0007
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IAC Assessment: UM0007
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IAC Center University of Michigan
Assessment Year 1994
Principal Product Heat Treatment Services
NAICS n/a
SIC 3398 - Metal Heat Treating
Sales $1,000,000-$5,000,000
# of Employees 65
Plant Area (Sq.Ft.) 84,000
Annual Production 91,892,440 Pounds
Production Hrs. Annual 7,200
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $131,991 3,075,909 kWh $0.04
Natural Gas $513,636 172,322 MMBtu $2.98
TOTAL ENERGY COSTS $645,627
RECOMMENDED SAVINGS* $30,361 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,383
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,606
Cost:
$8,840
$5,606 130,422 - - $5,606
130,422
kWh
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,566
Cost:
$19,063
$4,566 106,096 - - $4,566
106,096
kWh
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,408
Cost:
$570
$1,408 32,825 - - $1,408
32,825
kWh
-
-
MMBtu
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,032
Cost:
$3,000
$1,032 24,033 - - $1,032
24,033
kWh
-
-
MMBtu
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,179
Cost:
$3,100
$2,179 50,703 - - $2,179
50,703
kWh
-
-
MMBtu
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$15,570
Cost:
$6,179
- - $15,570 5,225 -
-
kWh
$15,570
5,225
MMBtu
TOTAL RECOMMENDED Savings:
$30,361
Cost:
$40,752
$14,791 344,079 $15,570 5,225 $14,791
344,079
kWh
$15,570
5,225
MMBtu
TOTAL IMPLEMENTED Savings:
$13,383
Cost:
$34,003
$13,383 311,254 - - $13,383
311,254
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas