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IAC Assessment: UM0008
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IAC Assessment: UM0008
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IAC Center University of Michigan
Assessment Year 1994
Principal Product Heat Treatment Services
NAICS n/a
SIC 3398 - Metal Heat Treating
Sales $1,000,000-$5,000,000
# of Employees 65
Plant Area (Sq.Ft.) 51,000
Annual Production 111,501,485 Pounds
Production Hrs. Annual 7,200
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $105,139 2,009,086 kWh $0.05
Natural Gas $389,699 129,232 MMBtu $3.02
TOTAL ENERGY COSTS $494,838
RECOMMENDED SAVINGS* $30,177 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,448
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,721
Cost:
$6,410
$4,721 90,856 - - $4,721
90,856
kWh
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$680
Cost:
$2,050
$680 11,137 - - $680
11,137
kWh
-
-
MMBtu
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,653
Cost:
$6,900
$4,653 - - - $4,653
-
kWh
-
-
MMBtu
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$394
Cost:
$157
- - $394 97 -
-
kWh
$394
97
MMBtu
05: 2.2514 COVER OPEN TANKS Savings:
$8,446
Cost:
$4,762
- - $8,446 2,797 -
-
kWh
$8,446
2,797
MMBtu
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$11,283
Cost:
$7,772
- - $11,283 3,736 -
-
kWh
$11,283
3,736
MMBtu
TOTAL RECOMMENDED Savings:
$30,177
Cost:
$28,051
$10,054 101,993 $20,123 6,630 $10,054
101,993
kWh
$20,123
6,630
MMBtu
TOTAL IMPLEMENTED Savings:
$10,448
Cost:
$15,517
$10,054 101,993 $394 97 $10,054
101,993
kWh
$394
97
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas