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IAC Assessment: UM0011
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IAC Assessment: UM0011
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IAC Center University of Michigan
Assessment Year 1994
Principal Product Zinc Alloys and anodes
NAICS n/a
SIC 3341 - Secondary Nonferrous Metals
Sales $10,000,000-$50,000,000
# of Employees 30
Plant Area (Sq.Ft.) 75,000
Annual Production 36,000,000 Pounds
Production Hrs. Annual 7,200
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $82,058 798,066 kWh $0.10
Natural Gas $188,928 60,230 MMBtu $3.14
TOTAL ENERGY COSTS $270,986
RECOMMENDED SAVINGS* $20,769 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,640
Cost:
$2,810
$4,640 45,135 - - $4,640
45,135
kWh
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,992
Cost:
$4,523
$2,992 29,015 - - $2,992
29,015
kWh
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$949
Cost:
$350
$949 9,379 - - $949
9,379
kWh
-
-
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$163
Cost:
-
$163 4,396 - - $163
4,396
kWh
-
-
MMBtu
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$612
Cost:
$3,100
$612 5,862 - - $612
5,862
kWh
-
-
MMBtu
06: 2.2514 COVER OPEN TANKS Savings:
$3,577
Cost:
$4,000
- - $3,577 1,140 -
-
kWh
$3,577
1,140
MMBtu
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$7,836
Cost:
$5,735
- - $7,836 2,496 -
-
kWh
$7,836
2,496
MMBtu
TOTAL RECOMMENDED Savings:
$20,769
Cost:
$20,518
$9,356 93,787 $11,413 3,636 $9,356
93,787
kWh
$11,413
3,636
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - -
-
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas