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IAC Assessment: UM0042
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IAC Assessment: UM0042
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IAC Center University of Michigan
Assessment Year 1995
Principal Product Steel Automotive parts
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 230
Plant Area (Sq.Ft.) 300,000
Annual Production 1,700,000 Pieces
Production Hrs. Annual 4,576
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,178,289 21,526,378 kWh $0.05
Natural Gas $288,760 85,109 MMBtu $3.39
TOTAL ENERGY COSTS $1,467,049
RECOMMENDED SAVINGS* $51,910 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,315
Cost:
$12,150
$2,315 41,911 - - $2,315
41,911
kWh
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,676
Cost:
$21,703
$2,676 48,652 - - $2,676
48,652
kWh
-
-
MMBtu
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$27,333
Cost:
$85,000
$27,333 - - - $27,333
-
kWh
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,959
Cost:
$350
$2,959 53,927 - - $2,959
53,927
kWh
-
-
MMBtu
05: 2.2427 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS Savings:
$8,994
Cost:
$2,960
- - $8,994 2,653 -
-
kWh
$8,994
2,653
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,633
Cost:
$2,650
- - $7,633 2,252 -
-
kWh
$7,633
2,252
MMBtu
TOTAL RECOMMENDED Savings:
$51,910
Cost:
$124,813
$35,283 144,490 $16,627 4,905 $35,283
144,490
kWh
$16,627
4,905
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - -
-
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas