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IAC Assessment: UM0044
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IAC Assessment: UM0044
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IAC Center University of Michigan
Assessment Year 1995
Principal Product Metal heat Treating
NAICS n/a
SIC 3398 - Metal Heat Treating
Sales $5,000,000-$10,000,000
# of Employees 52
Plant Area (Sq.Ft.) 110,000
Annual Production 60,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $179,718 3,936,401 kWh $0.05
Natural Gas $294,237 132,939 MMBtu $2.21
TOTAL ENERGY COSTS $473,955
RECOMMENDED SAVINGS* $9,803 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,803
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,181
Cost:
$1,433
$2,181 47,479 - - $2,181
47,479
kWh
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,738
Cost:
$25,330
$2,738 59,496 - - $2,738
59,496
kWh
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$139
Cost:
$350
$139 2,931 - - $139
2,931
kWh
-
-
MMBtu
04: 2.2427 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS Savings:
$4,745
Cost:
$4,000
- - $4,745 2,147 -
-
kWh
$4,745
2,147
MMBtu
TOTAL RECOMMENDED Savings:
$9,803
Cost:
$31,113
$5,058 109,906 $4,745 2,147 $5,058
109,906
kWh
$4,745
2,147
MMBtu
TOTAL IMPLEMENTED Savings:
$9,803
Cost:
$31,113
$5,058 109,906 $4,745 2,147 $5,058
109,906
kWh
$4,745
2,147
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas