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IAC Assessment: UM0049
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IAC Assessment: UM0049
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IAC Center University of Michigan
Assessment Year 1996
Principal Product Heat Treating Services
NAICS n/a
SIC 3398 - Metal Heat Treating
Sales $10,000,000-$50,000,000
# of Employees 92
Plant Area (Sq.Ft.) 110,000
Annual Production 56,600,000 Pounds
Production Hrs. Annual 8,736
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $307,397 8,740,035 kWh $0.04
Electricity Demand $31,506 17,030 kW-months/year $1.85
Electricity Fees $124,201 - $ -
Natural Gas $609,645 210,051 MMBtu $2.90
TOTAL ENERGY COSTS $1,101,393
RECOMMENDED SAVINGS* $40,735 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,085
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ gal $ lb
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,745
Cost:
$2,012
$2,662 50,117 $1,083 138 - - - - - - $2,662
50,117
kWh
$1,083
138
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,302
Cost:
$19,179
$9,942 187,573 $2,360 301 - - - - - - $9,942
187,573
kWh
$2,360
301
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,456
Cost:
$1,680
$2,459 46,307 $997 127 - - - - - - $2,459
46,307
kWh
$997
127
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,034
Cost:
$1,500
$860 16,413 $174 22 - - - - - - $860
16,413
kWh
$174
22
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,646
Cost:
$3,000
- - - - $1,646 568 - - - - -
-
kWh
-
-
kW-months/year
$1,646
568
MMBtu
-
-
gal
-
-
lb
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,495
Cost:
$627
$1,240 23,447 $255 32 - - - - - - $1,240
23,447
kWh
$255
32
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
07: 3.5113 SELL OIL TO RECYCLER Savings:
$13,863
Cost:
$8,510
- - - - - - $13,863 8,505 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$13,863
8,505
gal
-
-
lb
08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$3,194
Cost:
$100
- - - - - - - - $3,194 87,600 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$3,194
87,600
lb
TOTAL RECOMMENDED Savings:
$40,735
Cost:
$36,608
$17,163 323,857 $4,869 620 $1,646 568 $13,863 8,505 $3,194 87,600 $17,163
323,857
kWh
$4,869
620
kW-months/year
$1,646
568
MMBtu
$13,863
8,505
gal
$3,194
87,600
lb
TOTAL IMPLEMENTED Savings:
$34,085
Cost:
$34,828
$14,704 277,550 $3,872 493 $1,646 568 $13,863 8,505 - - $14,704
277,550
kWh
$3,872
493
kW-months/year
$1,646
568
MMBtu
$13,863
8,505
gal
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz)