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IAC Assessment: UM0051
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IAC Assessment: UM0051
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IAC Center University of Michigan
Assessment Year 1996
Principal Product Heat Treating Services
NAICS n/a
SIC 3398 - Metal Heat Treating
Sales $5,000,000-$10,000,000
# of Employees 80
Plant Area (Sq.Ft.) 33,971
Annual Production 120,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $66,820 2,443,728 kWh $0.03
Electricity Demand $82,373 4,961 kW-months/year $16.60
Natural Gas $385,813 147,782 MMBtu $2.61
TOTAL ENERGY COSTS $549,306
RECOMMENDED SAVINGS* $58,108 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,740
Cost:
$1,524
$1,070 16,999 $670 47 - - - - - - $1,070
16,999
kWh
$670
47
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,191
Cost:
-
$1,965 31,360 $1,226 86 - - - - - - $1,965
31,360
kWh
$1,226
86
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$21,196
Cost:
$16,857
$15,296 244,138 $5,900 414 - - - - - - $15,296
244,138
kWh
$5,900
414
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$12,905
Cost:
$18,590
- - - - $12,905 4,944 - - - - -
-
kWh
-
-
kW-months/year
$12,905
4,944
MMBtu
-
-
lb
-
-
$
05: 3.3133 USE OTHER WASTE CONCENTRATION METHODS Savings:
$10,494
Cost:
$38,000
- - - - - - $1,568 48,000 $8,926 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,568
48,000
lb
$8,926
-
$
06: 3.1182 MAKE A NEW BY-PRODUCT Savings:
$8,582
Cost:
-
- - - - - - $8,582 2,148,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,582
2,148,000
lb
-
-
$
TOTAL RECOMMENDED Savings:
$58,108
Cost:
$74,971
$18,331 292,497 $7,796 547 $12,905 4,944 $10,150 2,196,000 $8,926 - $18,331
292,497
kWh
$7,796
547
kW-months/year
$12,905
4,944
MMBtu
$10,150
2,196,000
lb
$8,926
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material