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IAC Assessment: UM0053
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IAC Assessment: UM0053
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IAC Center University of Michigan
Assessment Year 1996
Principal Product Aluminum Extrusions
NAICS n/a
SIC 3354 - Aluminum Extruded Products
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 150,000
Annual Production 9,000,000 Pounds
Production Hrs. Annual 2,295
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $64,046 1,727,433 kWh $0.04
Electricity Demand $85,998 9,807 kW-months/year $8.77
Natural Gas $49,227 13,008 MMBtu $3.78
TOTAL ENERGY COSTS $199,271
RECOMMENDED SAVINGS* $31,766 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$244
Cost:
$2,260
$165 1,758 $79 10 - - - - $165
1,758
kWh
$79
10
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,678
Cost:
$18,091
$11,598 133,353 $2,080 265 - - - - $11,598
133,353
kWh
$2,080
265
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,369
Cost:
$305
$2,294 26,377 $1,075 137 - - - - $2,294
26,377
kWh
$1,075
137
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,341
Cost:
$1,000
$1,988 22,860 $353 45 - - - - $1,988
22,860
kWh
$353
45
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,611
Cost:
$350
$3,069 35,463 $542 69 - - - - $3,069
35,463
kWh
$542
69
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$2,480
Cost:
$5,100
- - - - $2,480 656 - - -
-
kWh
-
-
kW-months/year
$2,480
656
MMBtu
-
-
$
07: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$6,043
Cost:
-
- - - - - - $6,043 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,043
-
$
TOTAL RECOMMENDED Savings:
$31,766
Cost:
$27,106
$19,114 219,811 $4,129 526 $2,480 656 $6,043 - $19,114
219,811
kWh
$4,129
526
kW-months/year
$2,480
656
MMBtu
$6,043
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material