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IAC Assessment: UM0060
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IAC Assessment: UM0060
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IAC Center University of Michigan
Assessment Year 1996
Principal Product Aluminum Die Castings
NAICS n/a
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 89
Plant Area (Sq.Ft.) 32,500
Annual Production 7,800,000 Pieces
Production Hrs. Annual 8,736
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $115,632 3,854,631 kWh $0.03
Electricity Demand $80,986 6,696 kW-months/year $12.09
Electricity Fees $8,319 - $ -
Natural Gas $47,700 38,922 MMBtu $1.23
TOTAL ENERGY COSTS $254,716
RECOMMENDED SAVINGS* $10,325 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,346
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Water Disposal Electricity Usage Electricity Demand Electricity Fees Water Disposal
$ kWh $ kW-months/year $ $ $ Tgal
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,500
Cost:
$1,607
$1,018 29,015 $482 40 - - - - $1,018
29,015
kWh
$482
40
kW-months/year
-
-
$
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,561
Cost:
$12,818
$2,681 50,703 $880 73 - - - - $2,681
50,703
kWh
$880
73
kW-months/year
-
-
$
-
-
Tgal
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,418
Cost:
$6,182
- - - - $2,418 - - - -
-
kWh
-
-
kW-months/year
$2,418
-
$
-
-
Tgal
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,807
Cost:
$2,550
$1,226 34,877 $581 48 - - - - $1,226
34,877
kWh
$581
48
kW-months/year
-
-
$
-
-
Tgal
05: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$1,039
Cost:
$1,000
- - - - - - $1,039 436,832 -
-
kWh
-
-
kW-months/year
-
-
$
$1,039
436,832
Tgal
TOTAL RECOMMENDED Savings:
$10,325
Cost:
$24,157
$4,925 114,595 $1,943 161 $2,418 - $1,039 436,832 $4,925
114,595
kWh
$1,943
161
kW-months/year
$2,418
-
$
$1,039
436,832
Tgal
TOTAL IMPLEMENTED Savings:
$4,346
Cost:
$5,157
$2,244 63,892 $1,063 88 - - $1,039 436,832 $2,244
63,892
kWh
$1,063
88
kW-months/year
-
-
$
$1,039
436,832
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Water Disposal Electricity Usage Electricity Demand Electricity Fees Water Disposal