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IAC Assessment: UM0062
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IAC Assessment: UM0062
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IAC Center University of Michigan
Assessment Year 1996
Principal Product Automotive Equipment Painting
NAICS n/a
SIC 3479 - Metal Coating And Allied Services
Sales $10,000,000-$50,000,000
# of Employees 240
Plant Area (Sq.Ft.) 400,000
Annual Production 3,850,000 Pieces
Production Hrs. Annual 5,184
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $335,601 5,571,219 kWh $0.06
Electricity Demand $114,530 11,778 kW-months/year $9.72
Electricity Fees $16,802 - $ -
Natural Gas $43,849 10,068 MMBtu $4.36
TOTAL ENERGY COSTS $519,782
RECOMMENDED SAVINGS* $21,319 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,624
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Solid Waste (non-haz) Electricity Usage Electricity Fees Solid Waste (non-haz)
$ kWh $ $ $ lb
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$616
Cost:
$718
$616 6,155 - - - - $616
6,155
kWh
-
-
$
-
-
lb
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,893
Cost:
$4,042
$2,893 28,429 - - - - $2,893
28,429
kWh
-
-
$
-
-
lb
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$10,881
Cost:
$250
- - $10,881 - - - -
-
kWh
$10,881
-
$
-
-
lb
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,611
Cost:
$3,000
$1,611 17,292 - - - - $1,611
17,292
kWh
-
-
$
-
-
lb
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$701
Cost:
$100
$701 7,034 - - - - $701
7,034
kWh
-
-
$
-
-
lb
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,533
Cost:
$658
$1,533 16,413 - - - - $1,533
16,413
kWh
-
-
$
-
-
lb
07: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$3,084
Cost:
-
- - - - $3,084 10,800 -
-
kWh
-
-
$
$3,084
10,800
lb
TOTAL RECOMMENDED Savings:
$21,319
Cost:
$8,768
$7,354 75,323 $10,881 - $3,084 10,800 $7,354
75,323
kWh
$10,881
-
$
$3,084
10,800
lb
TOTAL IMPLEMENTED Savings:
$16,624
Cost:
$5,768
$5,743 58,031 $10,881 - - - $5,743
58,031
kWh
$10,881
-
$
-
-
lb
Savings
Cost
$ kWh $ $ $ lb
Electricity Usage Electricity Fees Solid Waste (non-haz) Electricity Usage Electricity Fees Solid Waste (non-haz)